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Digital twin-based sustainable intelligent manufacturing: a review

Bin He, +1 more
- 27 Feb 2021 - 
- Vol. 9, Iss: 1, pp 1-21
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TLDR
A digital twin and its application are introduced along with the development of intelligent manufacturing based on the digital twin technology and the future development direction of intelligent Manufacturing is presented.
Abstract
As the next-generation manufacturing system, intelligent manufacturing enables better quality, higher productivity, lower cost, and increased manufacturing flexibility. The concept of sustainability is receiving increasing attention, and sustainable manufacturing is evolving. The digital twin is an emerging technology used in intelligent manufacturing that can grasp the state of intelligent manufacturing systems in real-time and predict system failures. Sustainable intelligent manufacturing based on a digital twin has advantages in practical applications. To fully understand the intelligent manufacturing that provides the digital twin, this study reviews both technologies and discusses the sustainability of intelligent manufacturing. Firstly, the relevant content of intelligent manufacturing, including intelligent manufacturing equipment, systems, and services, is analyzed. In addition, the sustainability of intelligent manufacturing is discussed. Subsequently, a digital twin and its application are introduced along with the development of intelligent manufacturing based on the digital twin technology. Finally, combined with the current status, the future development direction of intelligent manufacturing is presented.

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Journal ArticleDOI

Digital twins-based smart manufacturing system design in Industry 4.0: A review

TL;DR: The definitions, frameworks, major design steps, new blueprint models, key enabling technologies, design cases, and research directions of digital twins-based SMS design are presented and it is expected that this survey will shed new light on urgent industrial concerns in developing new SMSs in the Industry 4.0 era.
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Digital Twin: Origin to Future

TL;DR: The paper looks at the concept of DT since its inception to its predicted future to realize the value it can bring to certain sectors and consolidate the different types of DT throughout the literature for easy identification.
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Differentiating digital twin from digital shadow: Elucidating a paradigm shift to expedite a smart, sustainable built environment

Samad M. E. Sepasgozar
- 02 Apr 2021 - 
TL;DR: This paper aims to clarify the DT concept and differentiate it from other advanced 3D modeling technologies, digital shadows, and information systems, and recommends the development of DT applications that offer rapid and accurate data analysis platforms for real-time decisions, self-operation, and remote supervision requirements post-COVID-19.
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Predictive maintenance system for production lines in manufacturing: A machine learning approach using IoT data in real-time

TL;DR: In this article, a data driven predictive maintenance system was developed for production lines in manufacturing by utilizing the data generated from IoT sensors in real-time, the system aims to detect signals for potential failures before they occur by using machine learning methods.
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Data-driven sustainable intelligent manufacturing based on demand response for energy-intensive industries

TL;DR: A framework of data-driven sustainable intelligent/smart manufacturing based on demand response for energy-intensive industries based on particle swarm optimisation is presented and an application of ball mills in a slurry shop-floor of a partner company was presented to demonstrate the proposed framework and models.
References
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Journal ArticleDOI

A Cyber-Physical Systems architecture for Industry 4.0-based manufacturing systems

TL;DR: A unified 5-level architecture is proposed as a guideline for implementation of Cyber-Physical Systems (CPS), within which information from all related perspectives is closely monitored and synchronized between the physical factory floor and the cyber computational space.
Journal ArticleDOI

Intelligent Manufacturing in the Context of Industry 4.0: A Review

TL;DR: This paper provides a comprehensive review of associated topics such as intelligent manufacturing, Internet of Things (IoT)-enabled manufacturing, and cloud manufacturing and describes worldwide movements in intelligent manufacturing.
Journal ArticleDOI

Digital twin-driven product design, manufacturing and service with big data

TL;DR: In this paper, a new method for product design, manufacturing, and service driven by digital twin is proposed, and three cases are given to illustrate the future applications of digital twin in three phases of a product respectively.
Journal ArticleDOI

Opportunities of Sustainable Manufacturing in Industry 4.0

TL;DR: In this article, the authors present a state-of-the-art review of Industry 4.0 based on recent developments in research and practice, and present an overview of different opportunities for sustainable manufacturing in Industry 5.0.
Journal ArticleDOI

Towards smart factory for industry 4.0

TL;DR: A smart factory framework that incorporates industrial network, cloud, and supervisory control terminals with smart shop-floor objects such as machines, conveyers, and products is presented and an intelligent negotiation mechanism for agents to cooperate with each other is proposed.
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