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Journal ArticleDOI

Economics of additive manufacturing for end-usable metal parts

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TLDR
In this paper, a comparison between two different technologies for metal part fabrication, the traditional high-pressure die-casting and the direct metal laser sintering additive technique, is done with consideration of both the geometric possibilities of AM and the economic point of view.
Abstract
Additive manufacturing (AM) of metal parts combined with part redesign has a positive repercussion on cost saving. In fact, a remarkable cost reduction can be obtained if the component shape is modified to exploit AM potentialities. This paper deals with the evaluation of the production volume for which AM techniques result competitive with respect to conventional processes for the production of end-usable metal parts. For this purpose, a comparison between two different technologies for metal part fabrication, the traditional high-pressure die-casting and the direct metal laser sintering additive technique, is done with consideration of both the geometric possibilities of AM and the economic point of view. A design for additive manufacturing approach is adopted. Costs models of both processes are identified and then applied to an aeronautical component selected as case study. This research evidences that currently additive techniques can be economically convenient and competitive to traditional processes for small to medium batch production of metal parts.

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Citations
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Proceedings ArticleDOI

A Game Theoretic Approach to assessing Additive Manufacturing as a Strategic Choice

TL;DR: The conventional wisdom of choosing between flexible manufacturing technology and dedicated tool-based technology holds in the case of AM given there is no demand uncertainty, but once the demand uncertainty is taken into account, a game-theoretical analysis is essential to examine the profitability of switching manufacturing technologies to AM.
Journal ArticleDOI

The Effects of Adoption of 3D Printing Technology on the Operational Performance of the Companies of Cross Border Entrepreneurs: An Empirical Study

TL;DR: The findings indicate that the extent of 3DPT being adopted by entrepreneurial companies in Jordan should be considered moderate at this stage, and all integrated operational performance indicators were significantly influenced by the adoption of 3D printing technology.
Proceedings ArticleDOI

Design for additive manufacturing: is it an effective alternative? part 2 – cost evaluation

TL;DR: The traditional and new designs were compared in terms of production times and costs to quantify the real benefits of AM for different applications and to show the pros and contra of AM.
Journal ArticleDOI

Biomechanical Tests on Long-Bone Elliptical Medullary-Canal Endoprostheses for Limb Salvage in Dogs

TL;DR: In this article , the suitability of a novel inner part of an exo-endoprosthesis manufactured by fuse deposition modeling (FDM) was assessed for long canine bones with an elliptical medullary canal.
References
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Book

Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing

TL;DR: Gibson et al. as discussed by the authors presented a comprehensive overview of additive manufacturing technologies plus descriptions of support technologies like software systems and post-processing approaches, and provided systematic solutions for process selection and design for AM Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing.
BookDOI

Rapid manufacturing : an industrial revolution for the digital age

TL;DR: In this paper, the authors present a discussion of the potential of rapid manufacturing in the automotive industry and present a case study of how to modify a garden fork handle in order to make it more efficient.
Journal ArticleDOI

Rapid Manufacturing of Metal Components by Laser Forming

TL;DR: In this article, the main driving force of rapid prototyping or layer manufacturing techniques changed from fabrication of prototypes to rapid tooling (RT) and rapid manufacturing (RM), and nowadays, the direct fabrication of functional or structural end-use products made by layer manufacturing methods, i.e. RM, is the main trend.
Book ChapterDOI

Design for Additive Manufacturing

TL;DR: In this article, the capabilities of additive manufacturing technologies provide an opportunity to rethink DFM to take advantage of the unique capabilities of these technologies, and several companies are now using AM technologies for production manufacturing.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
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