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Laser offset welding of AZ31B magnesium alloy to 316 stainless steel

TLDR
In this article, the feasibility of using a fiber laser to perform a dissimilar metal joining was explored, and the laser offset welding (LOW) method was demonstrated to be a promising technique to join dissimilar metals welds, being capable to produce an effective bonding with good tensile strength.
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This article is published in Journal of Materials Processing Technology.The article was published on 2017-04-01 and is currently open access. It has received 70 citations till now. The article focuses on the topics: Magnesium alloy & Welding.

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Citations
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Drastic improvement in mechanical properties and weldability of 316L stainless steel weld joints by using electromagnetic vibration during GTAW process

TL;DR: In this article, the influence of applying electromagnetic vibration during welding on the microstructural transformations, mechanical properties, and hot-cracking susceptibility in 316L stainless steel welding joints have been investigated.
Journal ArticleDOI

Controlling intermetallic compounds formation during laser welding of NiTi to 316L stainless steel

TL;DR: In this paper, the laser offsetting welding (LOW) was introduced without inserting any interlayer by shifting the laser beam 100μm into the stainless steel from the NiTi/316L stainless steel interface.
Journal ArticleDOI

A review of electromagnetic processing of materials (EPM): Heating, sintering, joining and forming

TL;DR: A comprehensive overview of the interactions between matter and electric field/current, including heating phenomena (resistive Joule, induction, dielectric heating, electric arcs) and athermal effects (electromigration, electroplasticity, electrochemical reactions, ponderomotive force and others) can be found in this article.
Journal ArticleDOI

FEM Simulation of Dissimilar Aluminum Titanium Fiber Laser Welding Using 2D and 3D Gaussian Heat Sources

TL;DR: In this paper, both two-dimensional and three-dimensional Gaussian heat sources were studied for the thermal analysis of the fiber laser welding of titanium and aluminum dissimilar butt joint, and the models were calibrated comparing the fusion zone of the experiment with that of the numerical model.
Journal ArticleDOI

Analysis on welding characteristics of ultrasonic assisted laser welding of AZ31B magnesium alloy

TL;DR: In this article, an experimental research of ultrasonic assisted laser welding of AZ31B Mg alloy was carried out, and its welding characteristics and the effect on microstructure and mechanical property of weld joint were analyzed.
References
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Journal ArticleDOI

Fibre laser welding of dissimilar alloys of Ti-6Al-4V and Inconel 718 for aerospace applications

TL;DR: In this article, a single-mode continuous-wave fiber laser was used in butt welding of Ti-6Al-4V to Inconel 718, and the results showed that the formation of intermetallic brittle phases and welding defects could be effectively restricted at welding conditions produced by the combination of higher laser power, higher welding speed and shifting the laser beam from the interface to the Inconels 718 alloy side.
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Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel

TL;DR: In this article, the effect of tool geometry on microstructure and mechanical properties of friction stir lap welded AZ31 Mg alloy (top sheet) and steel (zinc coated steel and brushed finish steel) sheets was studied.
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Yb–YAG laser offset welding of AA5754 and T40 butt joint

TL;DR: In this article, a 5754 Al alloy and T40 were joined in butt configuration by focusing a fiber laser onto the titanium side, close to the weld centerline (offset) The keyhole was made entirely of titanium, and the fusion of the aluminum was achieved by heat conduction.
Journal ArticleDOI

Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

TL;DR: In this paper, the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW) was evaluated using two different automotive sheet steels: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel.
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Direct keyhole laser welding of aluminum alloy AA5754 to titanium alloy Ti6Al4V

TL;DR: In this article, the tensile strength of AA5754/Ti6Al4V joints performed by high speed Yb:YAG laser welding is determined by morphology and phase content of dissimilar interface formed between contacting Al-rich and Ti-rich melted zones.
Related Papers (5)
Frequently Asked Questions (17)
Q1. What are the contributions mentioned in the paper "Laser offset welding of az31b magnesium alloy to 316 stainless steel" ?

In this paper, the feasibility of using a fiber laser to perform a dissimilar metal joining was explored. LOW was demonstrated to be a promising technique to join dissimilar metal welds, being capable to produce an effective bonding with good tensile strength. 

Future work to improve the geometry of welds should validate this statement. 

In this application, the bonding took place thanks to the occurrence of solid state diffusion of Cu into the magnesium alloy, eutectic phase formation, interlayer dissolution, and isothermal solidification. 

Due to the asymmetry in the heat conduction, the fusion zone of the steel moved towards the magnesium side where the interface hindered the heat conduction and made this zone overheated. 

The loss of alloying elements at high laser power density was avoided by the irradiance incident upon the steel side of the joint. 

The addition of Sn eliminated the gaps distributed along the fusion zone-steel interfaces as the presence of Sn improves the wettability of the Mg to the steel. 

The interaction between materials in two different states just promoted a cohesive bonding without generating any phases’ coalescence. 

Many precipitates concentrated in the fusion zone, in a distribution that tended to grow from a few scattered particles to densely packed coarser ones, which is favored from the total content of Al in the Mg alloy. 

The reduction of the tensile strength can be related to the irregular shape of the weld bead that affected the load-bearing capability during tensile testing. 

A thin layer, which dimension was in the order of micron, formed in the weld zone, without the need for any interposed interlayer. 

They found that a pre-existing transition layer of Fe2Al5 between the Zn coating and the steel improved wetting and bonding between the steel and the magnesium alloy. 

A standard deviation of 5.08 and 2.58 mm was observed for 0.3 mm offset and 0.4 mm offset conditions, respectively, which indicates a low dispersion of data values. 

A thin layer of intermetallic compound forms thanks to heat propagation by conductive and convective heat transfers (see Fig. 2). 

The authors found that joints fractured at the interface or fusion zone at low/high heat input due to weak bonding or porosity formation at fusion zone. 

Such a novel method, also referred as laser offset welding (LOW), consisted in focusing an Yb–YAG laser source onto the top surface of one of the two materials to be welded, at a specific distance from the interfaces, which is called offset. 

As a number of drawbacks in Magnesium to stainless steel fusion laser welding were avoided without interposing any interlayer, ithas been demonstrated that the LOW technique has the potential to produce the Mg-steel weld. 

in the industrial environment, the coupling between the sheets could be exasperated by other factors, including the length of the welds or the capability of the clamping system available.