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Open AccessJournal ArticleDOI

Vision-based defect detection of scale-covered steel billet surfaces

TLDR
The experimental results conducted on billet surface images obtained from actual steel production lines show that the proposed algorithm is effective for defect detection of scale-covered steel billet surfaces.
Abstract
Vision-based inspection systems have been widely investigated for the detection and classification of defects in various industrial product. We present a new defect detection algorithm for scale-covered steel billet surfaces. Because of the availability of various kinds of steel, presence of scales, and manufacturing conditions, the features of billet surface images are not uniform. In particular, scales severely change the properties of defect-free surfaces. Moreover, the various kinds of possible defects make their detection difficult. In order to resolve these problems and to improve the detection performance, two methods are proposed. First, undecimated wavelet transform and vertical projection profile are presented. Second, a method for detecting the variations in the block features along the vertical direction is proposed. The former method can effectively detect vertical line defects, and the latter can efficiently detect the remaining defects, except the vertical line defects. The experimental results conducted on billet surface images obtained from actual steel production lines show that the proposed algorithm is effective for defect detection of scale-covered steel billet surfaces.

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Citations
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Journal ArticleDOI

A noise robust method based on completed local binary patterns for hot-rolled steel strip surface defects

TL;DR: Experimental results demonstrate that the proposed approach presents the performance of defect recognition under the influence of the feature variations of the intra-class changes, the illumination and grayscale changes, and even in the toughest situation with additive Gaussian noise, the AECLBP can still achieve the moderate recognition accuracy.
Journal ArticleDOI

Review of vision-based steel surface inspection systems

TL;DR: This paper attempts to make the first formal review of state-of-art of vision-based defect detection and classification of steel surfaces as they are produced from steel mills using vision- based techniques.
Journal ArticleDOI

Defect detection for corner cracks in steel billets using a wavelet reconstruction method

TL;DR: A vision-based method for detecting corner cracks on the surface of steel billets based on a visual inspection algorithm is proposed to minimize the influence of scales and improve the accuracy of detection.
Proceedings ArticleDOI

Is overfeat useful for image-based surface defect classification tasks?

TL;DR: A simple heuristic approach called Approximate Surface Roughness (ASR) is proposed that provides auxiliary information on the relationship between spatial regions in the defect image to be used together with the OverFeat features.
Journal ArticleDOI

Defect inspection system for steel wire rods produced by hot rolling process

Abstract: A vision-based inspection system has been investigated in order to improve the quality of products and processes found in various industries. In this paper, we propose a new defect detection algorithm for steel wire rods produced by the hot rolling process. Because the steel wire rods are long cylinder rods with a circular cross section, the brightness at the sides and center is inconsistent. Moreover, the various types of steel wire rods and the presence of scales affect the reflection properties of the rod surface. In order to resolve the abovementioned difficulties, the use of dynamic programming and a discrete wavelet transform are proposed. An adaptive local binarization method is used to further reduce the effects of scale. The effectiveness of the proposed method is shown by means of experiments conducted on images of steel wire rods that were obtained from an actual steel production line.
References
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Book ChapterDOI

The Stationary Wavelet Transform and some Statistical Applications

TL;DR: In this article, two different approaches to the construction of an inverse of the stationary wavelet transform are described, and a method of local spectral density estimation is developed, which involves extensions to the wavelet context of standard time series ideas such as the periodogram and spectrum.
Journal ArticleDOI

Context-driven fusion of high spatial and spectral resolution images based on oversampled multiresolution analysis

TL;DR: In this paper, the authors compare two general and formal solutions to the problem of fusion of multispectral images with high-resolution panchromatic observations, and compare the results on SPOT data.
Journal ArticleDOI

Development of real-time vision-based fabric inspection system

TL;DR: A PC-based real-time inspection system is proposed with benefits of low cost and high detection rate, and the proposed algorithm showed good results for several types of fabric defects.
Journal ArticleDOI

Improving Automatic Detection of Defects in Castings by Applying Wavelet Technique

TL;DR: Results indicate that 2-D wavelet transform is a powerful method to analyze images derived from X-ray inspection for automatically detecting typical internal defects in the casting.
Journal ArticleDOI

Detection of surface defects on raw steel blocks using Bayesian network classifiers

TL;DR: An approach that detects surface defects with three-dimensional characteristics on scale-covered steel blocks and shows that the selective unrestricted Bayesian network classifier outperforms the naïve Bayes and the tree-augmented naive Bayes decision rules concerning the classification rate.
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