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Wear and mechanical properties of 6061-T6 aluminum alloy surface hybrid composites [(SiC + Gr) and (SiC + Al2O3)] fabricated by friction stir processing

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TLDR
In this article, the influence of tool rotational speed on wear and mechanical properties of aluminum alloy based surface hybrid composites fabricated via friction stir processing (FSP) was studied. But, it was not shown that the microhardness decreases when increasing the rotational speeds and showed a higher micro-hardness value in Al-SiC/Al2O3 surface hybrid composite due to presence and pining effect of hard SiC and Al 2O3 particles.
Abstract
a b s t r a c t In this investigation, the influence of tool rotational speed on wear and mechanical properties of aluminum alloy based surface hybrid composites fabricated via Friction stir processing (FSP) was studied. The fabricated surface hybrid composites have been examined by optical microscope for dispersion of reinforcement particles. Microstructures of all the surface hybrid composites revealed that the reinforcement particles (SiC, Gr and Al2O3) are uniformly dispersed in the nugget zone. It was observed that the microhardness decreases when increasing the rotational speed and showed higher microhardness value in Al–SiC/Al2O3 surface hybrid composite due to presence and pining effect of hard SiC and Al2O3 particles. It was also observed that high wear resistance exhibited in the Al–SiC/Gr surface hybrid composites due to presence of SiC and Gr acted as load bearing elements and solid lubricant respectively. The observed wear and mechanical properties have been correlated with microstructures and worn micrographs.

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Citations
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Journal ArticleDOI

Fabrication of Al5083/B4C surface composite by friction stir processing and its tribological characterization

TL;DR: In this paper, the performance of the surface composites is evaluated through micro hardness and universal tensile tests and the role of reinforcement and number of passes on properties are also evaluated.
Journal ArticleDOI

Characterization of mechanical properties of aluminium/tungsten carbide composites

TL;DR: In this article, the authors investigated the mechanical properties of AA 6082 composites reinforced with tungsten carbide particles and found that the tensile strength of the composites increased initially and then tends to decrease.
Journal ArticleDOI

Influence of boron nitride nanoparticles on microstructure and wear behavior of AA6082/TiB2 hybrid aluminum composites synthesized by friction stir processing

TL;DR: In this paper, friction stir processing (FSP) was successfully applied to synthesize AA6082/(TiB2+BN) hybrid aluminum matrix composites (AMCs) and compared with AA 6082, AA 60 82/TiB 2 AMC and AA60 82/BN AMC, and the microstructure was investigated by optical, scanning electron and transmission electron microscopy.
Journal ArticleDOI

A Review of Recent Progress in Solid State Fabrication of Composites and Functionally Graded Systems Via Friction Stir Processing

TL;DR: Friction stir processing (FSP) is a rapidly emerging newer solid-state technique for composite fabrication as discussed by the authors, which involves surface modification which in turn enables successful adaptation of surface p...
References
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Book

Friction and Wear of Materials

TL;DR: Abrasive and other types of wear include: adhesives, lubrication, friction, and adhesion, as well as material properties that influence surface interaction as discussed by the authors.
Book

An introduction to metal matrix composites

TL;DR: In this article, the Eshelby approach is used to model composites and a program for calculating the S-tensors of a composite model is presented, along with a list of programs for an Eshelbys calculation.
Journal ArticleDOI

Friction stir processing technology: A review

TL;DR: Friction stir welding (FSW) is an emerging metalworking technique that can provide localized modification and control of microstructures in near-surface layers of processed metallic components.
Journal ArticleDOI

Friction stir processing: a novel technique for fabrication of surface composite

TL;DR: In this article, a surface modifying technique, friction stir processing (FSP), has been developed for fabrication of surface composite, and the surface composites have excellent bonding with the aluminum alloy substrate.
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