An introduction to heat transfer

Capillarity and Wetting Phenomena: Drops, Bubbles, Pearls, Waves

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Art of electronics

Studying nature to reveal the mechanisms of special wetting phenomena in biological systems can effectively inspire the design and fabrication of functional interfacial materials with superwettability. In this Review, the historical development, new phenomena and emerging applications of superwettability systems are discussed.

Nature-inspired superwettability systems

The ability of superhydrophobic surfaces to stay dry, self-clean and avoid biofouling is attractive for applications in biotechnology, medicine and heat transfer1–10. Water droplets that contact these surfaces must have large apparent contact angles (greater than 150 degrees) and small roll-off angles (less than 10 degrees). This can be realized for surfaces that have low-surface-energy chemistry and micro- or nanoscale surface roughness, minimizing contact between the liquid and the solid surface11–17. However, rough surfaces—for which only a small fraction of the overall area is in contact with the liquid—experience high local pressures under mechanical load, making them fragile and highly susceptible to abrasion18. Additionally, abrasion exposes underlying materials and may change the local nature of the surface from hydrophobic to hydrophilic19, resulting in the pinning of water droplets to the surface. It has therefore been assumed that mechanical robustness and water repellency are mutually exclusive surface properties. Here we show that robust superhydrophobicity can be realized by structuring surfaces at two different length scales, with a nanostructure design to provide water repellency and a microstructure design to provide durability. The microstructure is an interconnected surface frame containing ‘pockets’ that house highly water-repellent and mechanically fragile nanostructures. This surface frame acts as ‘armour’, preventing the removal of the nanostructures by abradants that are larger than the frame size. We apply this strategy to various substrates—including silicon, ceramic, metal and transparent glass—and show that the water repellency of the resulting superhydrophobic surfaces is preserved even after abrasion by sandpaper and by a sharp steel blade. We suggest that this transparent, mechanically robust, self-cleaning glass could help to negate the dust-contamination issue that leads to a loss of efficiency in solar cells. Our design strategy could also guide the development of other materials that need to retain effective self-cleaning, anti-fouling or heat-transfer abilities in harsh operating environments. Water-repellent nanostructures are housed within an interconnected microstructure frame to yield mechanically robust superhydrophobic surfaces.

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Design of robust superhydrophobic surfaces

Liquid–vapour phase change is a useful and efficient process to transfer energy in nature, as well as in numerous domestic and industrial applications. Relatively recent advances in altering surface chemistry, and in the formation of micro- and nanoscale features on surfaces, have led to exciting improvements in liquid–vapour phase-change performance and better understanding of the underlying science. In this Review, we present an overview of the surface, thermal and material science to illustrate how new materials and designs can improve boiling and condensation. There are many parallels between boiling and condensation, such as nucleation of a phase and its departure from a surface; however, the particular set of challenges associated with each phenomenon results in different material designs used in different manners. We also discuss alternative techniques, such as introducing heterogeneous surface chemistry or direct real-time manipulation of the phase-change process, which can offer further control of heat-transfer processes. Finally, long-term robustness is essential to ensure reliability and feasibility but remains a key challenge. Recent works in boiling and condensation have achieved unprecedented performance and revealed new mechanistic insights that will aid in material design. In this Review, we focus on nanoengineered materials, with emphasis on further improving the heat-transfer performance and long-term robustness.

Nanoengineered materials for liquid–vapour phase-change heat transfer

Almost all pneumatic and hydraulic actuators useful for mesoscale functions rely on hard valves for control. This article describes a soft, elastomeric valve that contains a bistable membrane, which acts as a mechanical “switch” to control air flow. A structural instability—often called “snap-through”—enables rapid transition between two stable states of the membrane. The snap-upward pressure, Δ P 1 (kilopascals), of the membrane differs from the snap-downward pressure, Δ P 2 (kilopascals). The values Δ P 1 and Δ P 2 can be designed by changing the geometry and the material of the membrane. The valve does not require power to remain in either “open” or “closed” states (although switching does require energy), can be designed to be bistable, and can remain in either state without further applied pressure. When integrated in a feedback pneumatic circuit, the valve functions as a pneumatic oscillator (between the pressures Δ P 1 and Δ P 2 ), generating periodic motion using air from a single source of constant pressure. The valve, as a component of pneumatic circuits, enables (i) a gripper to grasp a ball autonomously and (ii) autonomous earthworm-like locomotion using an air source of constant pressure. These valves are fabricated using straightforward molding and offer a way of integrating simple control and logic functions directly into soft actuators and robots.

A soft, bistable valve for autonomous control of soft actuators

Water vapor condensation is commonly observed in nature and routinely used as an effective means of transferring heat with dropwise condensation on nonwetting surfaces exhibiting heat transfer improvement compared to filmwise condensation on wetting surfaces. However, state-of-the-art techniques to promote dropwise condensation rely on functional hydrophobic coatings that either have challenges with chemical stability or are so thick that any potential heat transfer improvement is negated due to the added thermal resistance of the coating. In this work, we show the effectiveness of ultrathin scalable chemical vapor deposited (CVD) graphene coatings to promote dropwise condensation while offering robust chemical stability and maintaining low thermal resistance. Heat transfer enhancements of 4× were demonstrated compared to filmwise condensation, and the robustness of these CVD coatings was superior to typical hydrophobic monolayer coatings. Our results indicate that graphene is a promising surface coating ...

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Scalable Graphene Coatings for Enhanced Condensation Heat Transfer

With the broad interest in and development of superhydrophobic surfaces for self-cleaning, condensation heat transfer enhancement and anti-icing applications, more detailed insights on droplet interactions on these surfaces have emerged. Specifically, when two droplets coalesce, they can spontaneously jump away from a superhydrophobic surface due to the release of excess surface energy. Here we show that jumping droplets gain a net positive charge that causes them to repel each other mid-flight. We used electric fields to quantify the charge on the droplets and identified the mechanism for the charge accumulation, which is associated with the formation of the electric double layer at the droplet-surface interface. The observation of droplet charge accumulation provides insight into jumping droplet physics as well as processes involving charged liquid droplets. Furthermore, this work is a starting point for more advanced approaches for enhancing jumping droplet surface performance by using external electric fields to control droplet jumping.

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Electrostatic charging of jumping droplets

Micro- and nanoscale wetting phenomena have been an active area of research due to its potential for improving engineered system performance involving phase change. With the recent advancements in micro/nanofabrication techniques, structured surfaces can now be designed to allow condensing coalesced droplets to spontaneously jump off the surface due to the conversion of excess surface energy into kinetic energy. In addition to being removed at micrometric length scales (∼10 μm), jumping water droplets also attain a positive electrostatic charge (∼10–100 fC) from the hydrophobic coating/condensate interaction. In this work, we take advantage of this droplet charging to demonstrate jumping-droplet electrostatic energy harvesting. The charged droplets jump between superhydrophobic copper oxide and hydrophilic copper surfaces to create an electrostatic potential and generate power during formation of atmospheric dew. We demonstrated power densities of ∼15 pW/cm2, which, in the near term, can be improved to ∼1 μW/cm2. This work demonstrates a surface engineered platform that promises to be low cost and scalable for atmospheric energy harvesting and electric power generation.

Daniel J. Preston

Papers

Nanoengineered materials for liquid–vapour phase-change heat transfer

A soft, bistable valve for autonomous control of soft actuators

Scalable Graphene Coatings for Enhanced Condensation Heat Transfer

Electrostatic charging of jumping droplets

Jumping-droplet electrostatic energy harvesting