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Fatigue life prediction of additively manufactured material: Effects of surface roughness, defect size, and shape

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This article is published in Fatigue & Fracture of Engineering Materials & Structures.The article was published on 2018-07-01. It has received 128 citations till now. The article focuses on the topics: Surface roughness.

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Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

TL;DR: In this paper, the authors review the literature on the influential microstructural attributes on fatigue performance of additive manufacturing (AM) parts with a focus on generated defects, including defect-based, microstructure-sensitive, and multiscale models.
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Powder Bed Fusion of nickel-based superalloys: A review

TL;DR: A comprehensive review of the microstructure and mechanical properties of nickel-based superalloys, manufactured using the two principle PBF techniques: Laser Powder Bed Fusion (LPBF) and Electron Beam Melting (EBM) is presented in this article.
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The effect of defect population on the anisotropic fatigue resistance of AlSi10Mg alloy fabricated by laser powder bed fusion

TL;DR: In this article, X-ray computed tomography (CT) has been used to characterise the defect population for laser powder bed fusion processed AlSi10Mg alloy and correlated with the tensile and high cycle fatigue (HCF) properties of specimens loaded both parallel and perpendicular to build direction.
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High cycle fatigue behavior and life prediction for additively manufactured 17-4 PH stainless steel: Effect of sub-surface porosity and surface roughness

TL;DR: In this paper, the effect of surface quality and sub-surface porosity on high cycle fatigue behavior of 17-4 precipitation hardening (PH) stainless steel (SS) fabricated using laser beam powder bed fusion (LB-PBF) process was investigated.
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Fatigue strength assessment of “as built” AlSi10Mg manufactured by SLM with different build orientations

TL;DR: In this article, the effects of the as-built condition on the fatigue properties of an AlSi 10 Mg aluminium alloy manufactured by Selective Laser Melting (SLM) in different orientations were investigated.
References
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Journal ArticleDOI

Metal Additive Manufacturing: A Review

TL;DR: The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
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Additive manufacturing of metals

TL;DR: In this paper, the authors describe the complex relationship between additive manufacturing processes, microstructure and resulting properties for metals, and typical microstructures for additively manufactured steel, aluminium and titanium are presented.
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On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: Fatigue resistance and crack growth performance

TL;DR: In this article, the microstructure-defect-property relationship under cyclic loading for a TiAl6V4 alloy processed by selective laser melting is investigated. And the results show that the micron sized pores mainly affect fatigue strength, while residual stresses have a strong impact on fatigue crack growth.
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An overview of Direct Laser Deposition for additive manufacturing; Part I: Transport phenomena, modeling and diagnostics

TL;DR: A detailed overview of the thermal/fluid properties inherent in the direct laser deposition (DLD) process can be found in this article, with a focus on the mechanical properties and microstructure of parts manufactured via DLD.
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An overview of Direct Laser Deposition for additive manufacturing; Part II: Mechanical behavior, process parameter optimization and control

TL;DR: In this paper, the authors provide an overview of the mechanical characteristics and behavior of metallic parts fabricated via direct laser deposition (DLD), while also discussing methods to optimize and control the DLD process.
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