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Journal ArticleDOI

Understanding plasma spraying

Pierre Fauchais
- 07 May 2004 - 
- Vol. 37, Iss: 9
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TLDR
In this paper, a summary of the actual knowledge in plasma spraying with an emphasis on the points where work is still in progress is presented, including: the plasma torches with the resulting plasma jets and their interactions with the surrounding environment, powder injection with the heat, momentum and mass transfers between particles and first plasma jets, the particles flattening and solidification, forming splats which then layer to form the coating.
Abstract
This article intends to summarize our actual knowledge in plasma spraying with an emphasis on the points where work is still in progress. It presents successively: the plasma torches with the resulting plasma jets and their interactions with the surrounding environment; the powder injection with the heat, momentum and mass transfers between particles and first plasma jets and then plasma plume; the particles flattening and solidification, forming splats which then layer to form the coating; the latest developments related to the production of plasma sprayed finely structured coatings.

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Citations
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Journal ArticleDOI

Non-equilibrium simulation of the spatial and temporal behavior of a magnetically rotating arc in argon

TL;DR: In this article, a three-dimensional model of a dc plasma torch with a rod-type cathode at atmospheric pressure was developed in order to study a magnetically rotating arc in argon.
Journal ArticleDOI

Parametric study of suspension plasma spray processing parameters on coating microstructures manufactured from nanoscale yttria-stabilized zirconia

TL;DR: In this article, a parametric study was conducted to determine the effect of suspension plasma spray (SPS) processing parameters, including plasma torch standoff, suspension injection velocity, injector location, powder loading in the suspension, and torch power, on the final microstructure of coatings fabricated from 80nm diameter yttria-stabilized zirconia (YSZ) powders.
Journal ArticleDOI

An Overview of Processing and Properties of CU/CNT Nano Composites

TL;DR: In this paper, the reports on Cu/CNT composites are critically analyzed with respect to the process techniques, mechanical, electrical and tribological properties of the composites, and a critical volume fraction above that both the mechanical properties and thermal conductivity are drastically reduced due to the problems of CNTs agglomeration and the increase of process related defects such as porosity, delamination and so on.
Journal ArticleDOI

Particle Injection in Direct Current Air Plasma Spray: Salient Observations and Optimization Strategies

TL;DR: In this paper, the role of key variables on particle injection in a spray stream has been investigated and a notable observation is the existence of a "sweet-spot" in the plasma jet where the particle temperatures and velocities achieved a maximum, which is characterized by the plume position (location of centroid of the spray stream) rather than carrier gas flow rate.
Dissertation

Optimisation of plasma sprayed hydroxyapatite coatings

TL;DR: In this article, the effect of five process parameters (factors), including current, gas flow rate, powder feed rate, spray distance, and Carrier Gas Flow Rate, on the coating properties was investigated.
References
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Book

The Science and Engineering of Thermal Spray Coatings

TL;DR: In this article, the authors present a detailed overview of the main steps in the process of spraying particles and their properties, including properties such as temperature, surface properties, and surface properties.
Journal ArticleDOI

Residual Stresses in Thermal Spray Coatings and Their Effect on Interfacial Adhesion : A Review of Recent Work

TL;DR: In this paper, the main experimental techniques for measurement of residual stresse are briefly described, with particular attention given to the method of continuous curvature monitoring, and relationships are presented between residual stresses and corresponding strain energy release rates during interfacial debonding.
Journal ArticleDOI

Knowledge concerning splat formation : An invited review

TL;DR: In this article, the impact and flattening of single particles on smooth or rough substrates with different tilting is summarized and different diagnostic methods, including imaging, are briefly described.
Journal ArticleDOI

Recent advances of superhard nanocomposite coatings: a review

TL;DR: A review of the present status of the research and technological development in the field of superhard nanocomposite coatings is attempted in this article, where a number of deposition techniques have been used to prepare Nanocomposites. Among them, reactive magnetron sputtering is most commonly used.
Journal ArticleDOI

On a three-dimensional volume tracking model of droplet impact

TL;DR: In this article, a three-dimensional model of droplet impact onto asymmetric surface geometries is developed, based on RIPPLE, and combines a fixed-grid control volume discretization of the flow equations with a volume tracking algorithm to track the droplet free surface.
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