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Journal ArticleDOI

Understanding plasma spraying

Pierre Fauchais
- 07 May 2004 - 
- Vol. 37, Iss: 9
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TLDR
In this paper, a summary of the actual knowledge in plasma spraying with an emphasis on the points where work is still in progress is presented, including: the plasma torches with the resulting plasma jets and their interactions with the surrounding environment, powder injection with the heat, momentum and mass transfers between particles and first plasma jets, the particles flattening and solidification, forming splats which then layer to form the coating.
Abstract
This article intends to summarize our actual knowledge in plasma spraying with an emphasis on the points where work is still in progress. It presents successively: the plasma torches with the resulting plasma jets and their interactions with the surrounding environment; the powder injection with the heat, momentum and mass transfers between particles and first plasma jets and then plasma plume; the particles flattening and solidification, forming splats which then layer to form the coating; the latest developments related to the production of plasma sprayed finely structured coatings.

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Graphene reinforced metal and ceramic matrix composites: a review

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Thermal plasma modelling

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A review of plasma-assisted methods for calcium phosphate-based coatings fabrication

TL;DR: In this article, a review of the latest achievements in the field of plasma-assisted fabrication of biocompatible CaP-based coatings for medical implants with the emphasis on the coatings composition, structure, mechanical and biological performance is presented.
References
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Journal ArticleDOI

Nanostructured zirconia coating prepared by atmospheric plasma spraying

TL;DR: In this article, a nanostructured zirconia coating fabricated by atmospheric plasma spraying (APS) is described, and the microstructure and phase composition of the coating was characterized with SEM, TEM, XRD and Raman Spectroscopy.
Journal ArticleDOI

Particle dynamics and particle heat and mass transfer in thermal plasmas. Part I. The motion of a single particle without thermal effects

TL;DR: In this article, the relative importance of various effects on particle motion was assessed in the context of thermal plasma processing of materials, and the results indicated that the correction term required for the viscous drag coefficient due to strongly varying properties is the most important factor; non-continuum effects are important for smaller particles and/or reduced pressures.
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Particle Dynamics and Particle Heat and Mass Transfer in Thermal Plasmas. Part II. Particle Heat and Mass Transfer in Thermal Plasmas

TL;DR: In this article, a review of heat and mass transfer between thermal plasmas and particulate matter is presented, and the results indicate that convective heat transfer coefficients have to be modified due to strongly varying plasma properties, including radiation, internal conduction, particle shape, vaporization and evaporation.
Journal ArticleDOI

Controlling particle injection in plasma spraying

TL;DR: In this article, experimental and analytical techniques that examine the efficiency of systems for the injection of powders in plasma jets used in spray coating are presented. But the types of injectors, the experimental techniques for observing particle trajectories and distributions, and the mathematical models used to investigate the momentum and heat-transfer phenomena between particles, carrier gas, and plasma jet are described.
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