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Journal ArticleDOI

The long-range scanning stage: a novel platform for scanned-probe microscopy

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TLDR
A magnetically suspended six degree-of-freedom precision motion control stage with a horizontal positioning noise of less than 0.6 nm three sigma is described in this article, where position feedback is provided by three plane mirror interferometers and three capacitance probes.
Abstract
This paper describes a magnetically suspended six degree-of-freedom precision motion control stage with a horizontal positioning noise of less than 0.6 nm three sigma. The vertical positioning noise is less than 2.2 nm three sigma. The stage utilizes four levitation linear motors to suspend and servo the moving element (platen) throughout its 25 mm × 25 mm × 0.1 mm range of travel. Position feedback is provided by three plane mirror interferometers and three capacitance probes. The suspended platen (12 kg mass) is floated in oil to enhance the stage’s disturbance rejection and to reduce power dissipation in the actuators. The stage has been designed to achieve a positioning accuracy of 10 nm and is used to position samples beneath a scanned probe microscope. The ultimate purpose of this measuring machine is to provide a means of measuring submicron-scale features with nanometer-scale accuracy. The technology can easily be scaled to larger travels, with accuracy limited primarily by the wavelength instability of the HeNe light source. This article gives an overview of the LORS project, emphasizing the system error terms, tolerancing, and experimental results.

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Journal ArticleDOI

Recent developments and challenges of nanopositioning and nanomeasuring technology

TL;DR: In this article, a range of nanoprobe systems usable in nanomeasuring machines is discussed, such as optical focus sensors, white light interferometer microscopes, CCD camera microscopes using the depth from the focus method, tactile stylus probes, atomic force microscopes (AFMs) and 3D microprobes.
Journal ArticleDOI

A surface motor-driven planar motion stage integrated with an XYθZ surface encoder for precision positioning

TL;DR: In this article, a surface motor-driven XY planar motion stage equipped with a newly developed XYθ Z surface encoder for sub-micron positioning is described, where the surface motor consists of four linear motors placed on the same surface, two pairs in the XY -axes.
Journal ArticleDOI

Advances in Scanning Force Microscopy for Dimensional Metrology

TL;DR: In this paper, the state of the art in scanning force microscopy for dimensional metrology is described and a detailed description is given of the important factors affecting the major components of a scanning force microscope from the metrological point of view.
Journal ArticleDOI

Design of a Large Range XY Nanopositioning System

TL;DR: In this article, a parallel-kinematic XY flexure mechanism is proposed to achieve a high degree of decoupling between the two motion axes by avoiding geometric over-constraints.
Journal ArticleDOI

A six-degree-of-freedom surface encoder for precision positioning of a planar motion stage

TL;DR: In this paper, a multi-axis surface encoder that can measure six-degree-of-freedom (six-DOF) translational displacement motions and angular motions of a planar motion stage is presented.
References
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Book

Precision Machine Design

TL;DR: This book is a comprehensive engineering exploration of all the aspects of precision machine design - both component and system design considerations for precision machines providing many real-world design case studies as well as numerous examples of existing components and their characteristics.
Journal ArticleDOI

Self-Calibration: Reversal, Redundancy, Error Separation, and ‘Absolute Testing’

TL;DR: A partial survey of methods for dimensional metrology, their ranges of application, and their limits is presented in the hope that this may provide the basis for development of “new” methods.
Proceedings ArticleDOI

Design and analysis framework for linear permanent magnet machines

TL;DR: In this paper, the authors present a design and analysis framework for the general class of permanent magnet electric machines, including surface-mounted linear motors consisting of permanent magnets and ironless current-carrying coils.
Proceedings ArticleDOI

Magnet arrays for synchronous machines

TL;DR: In this article, the geometry of Halbach arrays in Cartesian, polar, and cylindrical coordinates is presented for magnetic excitation in synchronous machines and a Cartesian linear motor is optimized for use in conjunction with high-precision magnetic suspension stages for photolithography.
Journal ArticleDOI

An exact algorithm for self-calibration of two-dimensional precision metrology stages

TL;DR: An algorithm that can achieve exact self-calibration for high-precision two-dimensional (2-D) metrology stages by employing the orthogonal Fourier series to expand the stage error map, which allows fast numerical computation.
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