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Numerical modeling of heat-transfer and the influence of process parameters on tailoring the grain morphology of IN718 in electron beam additive manufacturing ☆

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TLDR
In this article, the authors developed a melt scan strategy for electron beam melting of nickel-base superalloy (Inconel 718) and also analyzed 3-D heat transfer conditions using a parallel numerical solidification code (Truchas) developed at Los Alamos National Laboratory.
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This article is published in Acta Materialia.The article was published on 2016-06-15 and is currently open access. It has received 367 citations till now. The article focuses on the topics: Electron-beam additive manufacturing & Equiaxed crystals.

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Additive manufacturing of metallic components – Process, structure and properties

TL;DR: A review of the emerging research on additive manufacturing of metallic materials is provided in this article, which provides a comprehensive overview of the physical processes and the underlying science of metallurgical structure and properties of the deposited parts.
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Overview on Additive Manufacturing Technologies

TL;DR: This paper provides an overview on the main additive manufacturing/3D printing technologies suitable for many satellite applications and, in particular, radio-frequency components.
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Revisiting fundamental welding concepts to improve additive manufacturing: From theory to practice

TL;DR: In this article, a unified equation to compute the energy density is proposed to compare works performed with distinct equipment and experimental conditions, covering the major process parameters: power, travel speed, heat source dimension, hatch distance, deposited layer thickness and material grain size.
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Grain structure control during metal 3D printing by high-intensity ultrasound.

TL;DR: The authors combine ultrasound and 3D printing to promote equiaxed and refined microstructures in a titanium alloy and a nickel-based superalloy resulting in improved mechanical properties.
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A review of mechanical properties of additively manufactured Inconel 718

TL;DR: Inconel 718 is one of the most commonly employed alloys for metal additive manufacturing (MAM) and has a wide range of applications in aircraft, gas turbines, turbocharger rotors, and a variety of other corrosive and structural applications involving temperatures of up to ∼700°C as discussed by the authors.
References
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Journal ArticleDOI

Nickel-Based Superalloys for Advanced Turbine Engines: Chemistry, Microstructure and Properties

TL;DR: The chemical, physical, and mechanical characteristics of nickel-based superalloys are reviewed with emphasis on the use of this class of materials within turbine engines as mentioned in this paper, and the role of major and minor alloying additions in multicomponent commercial cast and wrought super-alloys is discussed.
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Metal Fabrication by Additive Manufacturing Using Laser and Electron Beam Melting Technologies

TL;DR: In this paper, a comparative study of selective laser melting (SLM) and electron beam melting (EBM) is presented for the fabrication of complex, multi-functional metal or alloy monoliths by CAD-directed, selective melting of precursor powder beds.
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Steady state columnar and equiaxed growth of dendrites and eutectic

TL;DR: In this article, an analysis for the growth of equiaxed grains ahead of the columnar front during directional solidification is presented, and the model considers both single-phase and eutectic growth.

Invite d Review Metal Fabrication by Additive Manufacturing Using Laser and Electron Beam Melting Technologies

TL;DR: In this paper, a comparative study of selective laser melting (SLM) and electron beam melting (EBM) is presented for the fabrication of complex, multi-functional metal or alloy monoliths by CAD-directed, selective melting of precursor powder beds.
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Single-crystal laser deposition of superalloys: processing-microstructure maps

TL;DR: In this paper, a process called epitaxial laser metal forming (E-LMF) has been developed for single-crystal (SX) repair of cracked or worn parts.
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