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Showing papers on "Stress relaxation published in 2017"


Journal ArticleDOI
TL;DR: In this paper, a non-linear elasto-viscoplastic model containing various deformation components is proposed, by connecting a Hooke body, a parallel combination of Hooke and plastic slide bodies, a Kelvin body, and a generalized Bingham body.

221 citations


Journal ArticleDOI
Hao Wu1, Guohua Fan1, Meng Huang1, Lin Geng1, Xiping Cui1, Honglan Xie 
TL;DR: In this article, a brittle/ductile multilayered composite was designed and fabricated by reaction annealing of pure Ti and Al foils, and comprised alternating α-Ti(Al) layer, α+α 2 dual-phase layer, and α 2 -Ti 3 Al layer.

129 citations


Journal ArticleDOI
TL;DR: In this article, a unified viscoplastic constitutive model within the framework of Chaboche model was developed by improving the nonlinear isotropic hardening rule and the kinematic hardness rule with a cyclic softening parameter.

115 citations


Journal ArticleDOI
TL;DR: In this article, the effects of LSP on the microstructure, residual stress, hardness, strength, and fatigue life of ATI 718 Plus (718Plus) alloy was investigated and the results are reported.

108 citations


Journal ArticleDOI
TL;DR: In this article, the authors measured the residual stress in FDM parts made of ABS employing the hole-drilling method, and the effect of stacking sequence and residual stress distribution on each side of the specimen have been investigated.

101 citations


Journal ArticleDOI
TL;DR: In this paper, a series of triaxial creep tests were carried out on intact and cracked Maokou limestone specimens under multi-level loading and unloading cycles, and a new data processing algorithm was proposed to analyze the experimental data and divide the total strain into instantaneous and creep strains, with the instantaneous strain consisting of instantaneous elastic and plastic strains and the creep strain comprising viscoelastic and visco-plastic strains.
Abstract: A series of triaxial creep tests were carried out on intact and cracked Maokou limestone specimens under multi-level loading and unloading cycles. A new data processing algorithm is proposed to analyze the experimental data and divide the total strain into instantaneous and creep strains, with the instantaneous strain consisting of instantaneous elastic and plastic strains and the creep strain consisting of viscoelastic and visco-plastic strains. The results show that the viscoelastic strain converges to a certain value with time, but the visco-plastic strain keeps increasing with time, although both tend to increase with higher deviatoric stress. The ratio of the visco-plastic strain to the total creep strain also tends to increase when the deviatoric stress is higher. The steady-state creep strain rate increases with higher deviatoric stress or lower confining pressure, and the relation between the steady-state creep strain rate and the deviatoric stress can be well described by an exponential expression. The results also show that the preexisting cracks in the limestone have a great effect on its creep properties. At the same confining pressure and deviatoric stress, the cracked limestone shows larger instantaneous and creep strains (especially visco-plastic strains), longer duration of primary creep, and a higher steady-state creep strain rate than the intact limestone.

95 citations


Journal ArticleDOI
TL;DR: In this paper, a set of unified constitutive equations is presented that predict the asymmetric tension and compression creep behavior and recently observed double primary creep of pre-stretched/naturally aged aluminium-cooper-lithium alloy AA2050-T34.

94 citations


Journal ArticleDOI
TL;DR: Investigation of the stress release properties of four thermoplastic materials used to make orthodontic aligners found that stress release may cause significant changes in the behavior of the polymers at 24 hours from the application of orthodentic loads, which may influence programmed tooth movement.
Abstract: Objective: To investigate the stress release properties of four thermoplastic materials used to make orthodontic aligners when subjected to 24 consecutive hours of deflection. Materials an...

92 citations


Journal ArticleDOI
TL;DR: In this article, stress relaxation experiments were carried out in a parallel plate geometry and analyzed with a newly modified exponential model proposed to better describe the relaxation process, showing that it is possible to realize reworkability on relatively short time scales (hundreds of seconds) without compromising the mechanical properties of these networks at elevated temperatures.
Abstract: Vitrimers were created from a commercial high-performance anhydride-cured epoxy in the presence of various metal transesterification catalysts. Compressive creep strains greater than 50% were observed in samples containing dibutyltin diacetate or dibutyltin bis(2,4-pentanedionate) via a compression set experiment. Stress relaxation experiments were carried out in a parallel plate geometry and analyzed with a newly modified exponential model proposed to better describe the relaxation process. The results demonstrate that it is not only possible to realize reworkability on relatively short time scales (hundreds of seconds) without compromising the mechanical properties of these networks at elevated temperatures but that, with proper catalyst selection, this may be accomplished with negligible activity under curing conditions. This effort also highlights differences in the behavior of different transesterification catalysts in this context. The approach to the selection and analysis of the materials reported...

80 citations


Journal ArticleDOI
TL;DR: In this paper, the authors investigated a series of telechelic polyisobutylenes, previously shown to exhibit self-healing, by means of small-angle X-ray scattering and rheology.
Abstract: We investigated a series of telechelic polyisobutylenes, previously shown to exhibit self-healing, by means of small-angle X-ray scattering and rheology. All samples form a dense, dynamic network of interconnected micelles resulting from aggregation of the functional groups and leading to viscoelastic behavior. The dynamic character of this network manifests itself in the appearance of terminal flow at long time scales. While the elastic properties are distinctly molecular weight dependent, the terminal relaxation time is controlled by the functional end groups. The yielding properties under large deformation during startup shear experiments can be understood by a model of stress activation of the dynamic bonds. Stress relaxation experiments help to separate the nonlinear response into two contributions: a fast collapse of the network and a slow relaxation, happening on the time scale of the terminal relaxation. The latter is also known to control self-healing of the collapsed structure.

70 citations


Journal ArticleDOI
TL;DR: In this paper, the correlation between the stress relaxation dynamics and reaction thermochemistry of CANs polymers was elucidated by combining the Semenov-Rubinstein theory and Arrhenius' law.
Abstract: Smart polymers based on covalent adaptive networks (CANs) with reversible covalent bonds have drawn tremendous attention in the past few years. The relaxation properties of CANs polymers play an important role because of their stimuli-responsive capability. Here, we elucidate the correlation between the stress relaxation dynamics and reaction thermochemistry of CANs polymers. Diels–Alder (DA) reaction based cross-linked elastomers are utilized as model CANs polymers. In situ FTIR data reveals the dynamic reaction kinetics and thermodynamics in the solid state. The influence of cross-linking density on the temperature-dependent stress relaxation time of the CANs polymers well above the gel point can be normalized by the relative distance to the gel point conversion. Combining the Semenov–Rubinstein theory and Arrhenius' law, a simple scaling relationship between normalized relaxation time and reaction kinetics is established for CANs polymers.

Journal ArticleDOI
TL;DR: In this paper, a melt-stretched isotactic polypropylene (iPP) filled with different weight fractions of β-nucleating agent was extruded via a single screw extruder with a slit die and immediately melted-stretched at the die exit.

Journal ArticleDOI
TL;DR: In this paper, the authors investigated the strengthening mechanism of graphene in graphene/Cu nanolaminated composites by progressive compressive stress relaxation experiments in the microplastic regime and found that the higher yield strength of the composite is attributed to the higher long-range internal stress and effective stress at the yield point.

Journal ArticleDOI
TL;DR: A series of triaxial creep tests were conducted on warm frozen silts extracted from Qinghai-Tibet Plateau at temperature of −1.5°C under confining pressures of 0.5, 1.0, and 2.0 MPa, respectively as discussed by the authors.
Abstract: A series of triaxial creep tests were conducted on warm frozen silts extracted from Qinghai–Tibet Plateau at temperature of −1.5 °C under confining pressures of 0.5, 1.0, and 2.0 MPa, respectively. The applied test stress levels were 30, 50, 60, and 70% of triaxial shear strength, respectively. The test results indicate that the creep strain increases with the increase in applied stress level and there is a stress threshold, based on which the test results can be classified into two types of creep strain curves. The creep strain curve only includes primary and secondary creep stages when the stress level is less than the threshold value. When the stress level exceeds the threshold value, the creep strain velocity gradually increases and the specimen quickly fails in tertiary creep stage. Based on the creep test results, a fractional order rheological element model is established for warm frozen silt, which is also generalized from uniaxial stress state to the three-dimensional stress state. From the analysis on the features of the stress threshold, a creep strength criterion is also proposed simultaneously. Comparing the calculated results of the warm frozen silt with the tested ones, it is found that the predicted results of the proposed model are in good agreement with the test results. In the proposed fractional order model, the relationship between the damage factor and time is established to describe the damage degree of the specimen. Compared with the existing creep constitutive model of frozen soil, the proposed fractional order model has advantages of fewer model parameters, higher simulation precision and wider applicability in analyzing the mechanical properties of warm frozen silt.

Journal ArticleDOI
21 Dec 2017
TL;DR: In this paper, the role of dislocation-boundary interactions on the buildup of local stress gradients is elucidated by correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation.
Abstract: The current work implements a correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation to accurately determine spatially resolved stress profiles in the vicinity of grain/twin boundaries and tensile deformation twin tips in commercially pure titanium. Measured local stress gradients were in good agreement with local misorientation values. The role of dislocation-boundary interactions on the buildup of local stress gradients is elucidated. Stress gradients across the twin-parent interface were compressive in nature with a maximum stress magnitude at the twin boundary. Stress profiles near certain grain boundaries initially display a local stress minimum, followed by a typically observed “one over square root of distance” variation, as was first postulated by Eshelby, Frank and Nabarro. The observed trends allude to local stress relaxation mechanisms very close to the grain boundaries. Stress states in front of twin tips showed tensile stress gradients, whereas the stress state inside the twin underwent a sign reversal. The findings highlight the important role of deformation twins and their corresponding interaction with grain boundaries on damage nucleation in metals.

Journal ArticleDOI
TL;DR: In this paper, the mechanical behavior of a limestone with an initial porosity of 14.7 % is investigated at constant stress and dilatancy associated with micro-fracturing occurs during constant stress steps, ultimately leading to failure.
Abstract: Deformation and failure mode of carbonate rocks depend on the confining pressure. In this study, the mechanical behaviour of a limestone with an initial porosity of 14.7 % is investigated at constant stress. At confining pressures below 55 MPa, dilatancy associated with micro-fracturing occurs during constant stress steps, ultimately leading to failure, similar to creep in other brittle media. At confining pressures higher than 55 MPa, depending on applied differential stress, inelastic compaction occurs, accommodated by crystal plasticity and characterized by constant ultrasonic wave velocities, or dilatancy resulting from nucleation and propagation of cracks due to local stress concentrations associated with dislocation pile-ups, ultimately causing failure. Strain rates during secondary creep preceding dilative brittle failure are sensitive to stress while rates during compactive creep exhibit an insensitivity to stress indicative of the operation of crystal plasticity, in agreement with elastic wave velocity evolution and microstructural observations.

Journal ArticleDOI
TL;DR: The authors elucidate the time- and rate-dependent mechanical properties of HOIPs and an inorganic perovskite (IP) single crystal by measuring nanoindentation creep and stress relaxation, negating prior hypothesis that the presence of organic A-site cations alters the mechanical response of these materials.
Abstract: The ease of processing hybrid organic-inorganic perovskite (HOIPs) films, belonging to a material class with composition ABX3 , from solution and at mild temperatures promises their use in deformable technologies, including flexible photovoltaic devices, sensors, and displays. To successfully apply these materials in deformable devices, knowledge of their mechanical response to dynamic strain is necessary. The authors elucidate the time- and rate-dependent mechanical properties of HOIPs and an inorganic perovskite (IP) single crystal by measuring nanoindentation creep and stress relaxation. The observation of pop-in events and slip bands on the surface of the indented crystals demonstrate dislocation-mediated plastic deformation. The magnitudes of creep and relaxation of both HOIPs and IPs are similar, negating prior hypothesis that the presence of organic A-site cations alters the mechanical response of these materials. Moreover, these samples exhibit a pronounced increase in creep, and stress relaxation as a function of indentation rate whose magnitudes reflect differences in the rates of nucleation and propagation of dislocations within the crystal structures of HOIPs and IP. This contribution provides understanding that is critical for designing perovskite devices capable of withstanding mechanical deformations.

Journal ArticleDOI
TL;DR: In this article, a cyclic plasticity constitutive model was proposed to study the redistribution of the residual stress by the cyclic load, which can be used as a valid tool to predict the relaxation of residual stress.

Journal ArticleDOI
TL;DR: In this article, the effects of pre-deformation on shape formation and mechanical properties of a pre-stretched AA2219 component were investigated, and a set of physically-based creep ageing constitutive model was proposed to predict shape and properties in large-scale panel component.
Abstract: Applying pre-deformation to high strength aluminum alloy has significant impacts on shape formation and mechanical properties of component in creep age forming process. The suitable degree of pre-deformation can not only improve forming efficiency, but also attain sound mechanical properties. This paper experimentally investigates the effects of pre-deformation on creep strain, mechanical properties and microstructures of AA2219. The results show that pre-deformation can prolong the duration of primary creep stage and considerably facilitate creep strain. Through mechanical property tests, it is found that pre-stretched AA2219 possesses a high-performance “peak ageing strengthening region” with little fluctuation during creep ageing of 7–13 h. Further examinations by TEM tests indicate that this is due to the fact that the morphology of precipitates in this region remains unchanged without remarkable coarsening. Based on microstructural evolution and ageing strengthening theory, a set of physically-based creep ageing constitutive model is proposed. The developed model takes into account the effect mechanism of pre-deformation and incorporates the coupled interactions of microstructure, yield strength and creep strain. A good agreement between predicted and experimental values is achieved, which verifies the accuracy of the developed model. Hence, it provides the theoretical basis for the prediction of shape and properties in creep age forming of large-scale panel component.

Journal ArticleDOI
TL;DR: In this paper, the effect of the crosslinking density of acrylic pressure sensitive adhesives on their adhesion and flexibility properties has been investigated by incorporating a diisocyanate cross-linking agent into the PSA structure.

Journal ArticleDOI
TL;DR: In this paper, the authors used Neutron diffraction to profile the residual stresses in the samples before and after removal of the build plate and support structures, and quantified the distortion level of the parts using a coordinate measuring machine (CMM).
Abstract: Disk-shaped 316L stainless steel parts with various diameters and heights were additively manufactured using a direct metal laser sintering (DMLS) technique. Neutron diffraction was used to profile the residual stresses in the samples before and after removal of the build plate and support structures. Moreover, distortion level of the parts before and after the removal was quantified using a coordinate measuring machine (CMM). Large tensile in-plane stresses (up to ≈ 400 MPa) were measured near the as-built disk top surfaces, where the stress magnitude decreased from the disk center to the edges. The stress gradient was steeper for the disks with smaller diameters and heights. Following the removal of the build plate and support structures, the magnitude of the in-plane residual stresses decreased dramatically (up to 330 MPa) whereas the axial stress magnitude did not change significantly. The stress relaxation caused the disks to distort, where the distortion metric was higher for the disks with smaller diameters and heights. The distribution of the residual stresses revealed a marked breakdown of self-similarity in their distribution even comparing disk-shaped samples that were fabricated under identical printing parameters; the stress field profiles were not linearly scaled as a function of height and diameter.

Journal ArticleDOI
TL;DR: In this article, the authors conducted relaxation tests to examine if three stages also exist under constant strain boundary conditions and to understand how the relaxation behavior changes as the driving stress to strength ratio is increased.

Journal ArticleDOI
TL;DR: An experimental investigation of the curing kinetics and viscoelasticity for a number of "vitrimers" recently developed by Leibler and coworkers observed a double relaxation behavior, which has not been previously reported in experimental works and recent theories do not incorporate an explanation for this behavior.
Abstract: We present an experimental investigation of the curing kinetics and viscoelasticity for a number of “vitrimers” recently developed by Leibler and coworkers.1–3 Vitrimers are covalently crosslinked networks that can relax stress at elevated temperatures due to thermoreversible bond-exchange reactions. The chosen formulations are composed of diglycidyl ether of bisphenol A, commercial fatty acid mixtures and an appropriate catalyst. The effects of the catalyst and functionality of the curing agents on the kinetics of the curing reactions were systematically investigated using rheometry. The curing kinetics followed the Arrhenius law and the catalyst drastically accelerated the reactions. Time-temperature superposition was used to construct master curves of the small-strain amplitude oscillatory shear moduli over wide ranges of frequencies for the cured networks. Terminal relaxation was not reached in oscillatory experiments for temperatures up to 130 °C and creep and stress relaxation experiments were used to probe the long-time relaxation. The shift factors displayed a Williams–Landel–Ferry dependence on temperature which could be divided into two regions, one above 70 °C, where the dynamics appeared to be controlled by the catalyst, and one below, controlled by the monomeric friction and the free volume of the network. The moduli of the vitrimers obeyed the classical rubber theory well, indicating that the curing reactions proceeded to completion. Furthermore, we systematically and reproducibly observed a double relaxation behavior for the vitrimers, i.e. next to the rubbery plateau at high frequencies, the storage modulus displayed a secondary plateau at lower frequencies before reaching terminal relaxation at even lower frequencies. Interestingly, 70 °C was found to be the transition point in agreement with the shift factors. To the best of our knowledge, the double relaxation behavior has not been previously reported in experimental works and recent theories do not incorporate an explanation for this behavior. Consequently, future investigations concerning the viscoelasticity of other “vitrimer-chemistries” are important to assess if the double relaxation is a universal fingerprint for vitrimers or if it is specific to the here-investigated formulations based on commercial fatty acid mixtures.

Journal ArticleDOI
TL;DR: A simplified analytical model is proposed that explicitly accounts for the influence of polymer viscoelasticity on shear stress transfer to the fibers and adequately explains the effect of fiber addition on the relaxation behavior without the need to postulate structural changes at the fiber-matrix interface.
Abstract: Although it has been experimentally shown that the addition of short-fibers slows the stress relaxation process in composites, the underlying phenomenon is complex and not well understood. Previous studies have proposed that fibers slow the relaxation process by either hindering the movement of nearby polymeric chains or by creating additional covalent bonds at the fiber-matrix interface that must be broken before bulk relaxation can occur. In this study, we propose a simplified analytical model that explicitly accounts for the influence of polymer viscoelasticity on shear stress transfer to the fibers. This model adequately explains the effect of fiber addition on the relaxation behavior without the need to postulate structural changes at the fiber-matrix interface. The model predictions were compared to those from Monte Carlo finite-element simulations, and good agreement between the two was observed.

Journal ArticleDOI
27 Jan 2017-Polymer
TL;DR: In this paper, a constitutive relation is developed based on the assumption that the stress relaxation behavior depends on both temperature and structural relaxation state, which is then applied to study the shape memory behaviors, showing that structural relaxation plays an important role in the free recovery.

Journal ArticleDOI
TL;DR: In this paper, the performance of two slip system level kinematic hardening models using a finite element crystal plasticity implementation as a User Material Subroutine (UMAT) within ABAQUS (Abaqus unified FEA, 2016) was explored.
Abstract: The prediction of formation and early growth of microstructurally small fatigue cracks requires use of constitutive models that accurately estimate local states of stress, strain, and cyclic plastic strain. However, few research efforts have attempted to systematically consider the sensitivity of overall cyclic stress-strain hysteresis and higher order mean stress relaxation and plastic strain ratcheting responses introduced by the slip system back-stress formulation in crystal plasticity, even for face centered cubic (FCC) crystal systems. This paper explores the performance of two slip system level kinematic hardening models using a finite element crystal plasticity implementation as a User Material Subroutine (UMAT) within ABAQUS (Abaqus unified FEA, 2016) [1] , with fully implicit numerical integration. The two kinematic hardening formulations aim to reproduce the cyclic deformation of polycrystalline Al 7075-T6 in terms of both macroscopic cyclic stress-strain hysteresis loop shape, as well as ratcheting and mean stress relaxation under strain- or stress-controlled loading with mean strain or stress, respectively. The first formulation is an Armstrong-Frederick type hardening-dynamic recovery law for evolution of the back stress [2]. This approach is capable of reproducing observed deformation under completely reversed uniaxial loading conditions, but overpredicts the rate of cyclic ratcheting and associated mean stress relaxation. The second formulation corresponds to a multiple back stress Ohno-Wang type hardening law [3] with nonlinear dynamic recovery. The adoption of this back stress evolution law greatly improves the capability to model experimental results for polycrystalline specimens subjected to cycling with mean stress or strain. The relation of such nonlinear dynamic recovery effects are related to slip system interactions with dislocation substructures.

Journal ArticleDOI
TL;DR: A unified creep constitutive model to describe the creep aging behavior of 2524 aluminum alloy with different stress roles was established based on the Hyperbolic Sine method, and a good agreement between the experimental results and model predictions was obtained.
Abstract: Complex aircraft panels are generally manufactured by creep age forming process (CAF). In CAF, an aluminum panel is mainly subjected to bending, in which one side of the component is in tension and the other side is in compression. The tension and compression creep aging behaviors of Al-Cu-Mg alloy are investigated through creep tests, hardness tests and transmission electron microscope observations. It is found that the creep strains under compressive stresses are smaller than those under tensile stresses. When comparing to the microstructure of creep-aged alloy, the compressive stress can promote the formation of S phase in aluminum matrix and inhibit the generation of grain boundary precipitates, which leads to the improvement of hardness of the compression creep aged alloy. A unified creep constitutive model to describe the creep aging behavior of 2524 aluminum alloy with different stress roles was established based on the Hyperbolic Sine method, and a good agreement between the experimental results and model predictions is obtained.

Journal ArticleDOI
TL;DR: In this paper, a series of experiments were conducted on round tensile specimens made from Inconel 718 nickel based superalloy (IN718) bar to investigate tensile stress relaxation behaviors at elevated temperatures used for aging heat treatments.
Abstract: Designing microstructure of components made from Inconel 718 nickel based superalloy (IN718) with tailored mechanical properties for high temperature applications, require sequential thermo-mechanical processing. This often includes straining and annealing at solution annealing temperature (i.e. ≈ 980 °C) followed by water quenching and subsequent aging heat treatments at lower temperatures. In addition to the microstructure development (i.e. precipitation) the aging heat treatment partially relieve the residual stresses generated at previous stages of forging and water quenching, however the stress field will not be completely relaxed. In this study, a series of experiments were conducted on round tensile specimens made from IN718 bar to investigate tensile stress relaxation behaviours at elevated temperatures used for aging heat treatments. The stress relaxation curves obtained can be described by a hyperbolic function with a non-zero asymptotic stress (σ ∞ ), which seems to be proportional to the initially applied stress (σ 0 ) for a fixed temperature. This behaviour is investigated at temperatures between 620 °C and 770 °C that is a temperature range used in industry to perform the aging heat treatments to obtain microstructures with tailored mechanical properties. It has been shown that the σ ∞ / σ 0 ratio has decreased rapidly with increasing temperature at this range. The relaxation behaviour has been assessed numerically and an empirical relationship has been defined for each temperature that can be used for modelling purposes.

Journal ArticleDOI
TL;DR: Structural, optical, and mechanical properties of Al2O3, SiO2, and HfO2 materials prepared by plasma-enhanced atomic layer deposition (PEALD) were investigated and moderate stress values and stress relaxation with the storage time were shown, which was correlated to water adsorption.
Abstract: Structural, optical, and mechanical properties of Al2O3, SiO2, and HfO2 materials prepared by plasma-enhanced atomic layer deposition (PEALD) were investigated. Residual stress poses significant challenges for optical coatings since it may lead to mechanical failure, but in-depth understanding of these properties is still missing for PEALD coatings. The tensile stress of PEALD alumina films decreases with increasing deposition temperature and is approximately 100 MPa lower than the stress in thermally grown films. It was associated with incorporation of -OH groups in the film as measured by infrared spectroscopy. The tensile stress of hafnia PEALD layers increases with deposition temperature and was related to crystallization of the film. HfO2 nanocrystallites were observed even at 100°C deposition temperature with transmission electron microscopy. Stress in hafnia films can be reduced from approximately 650 MPA to approximately 450 MPa by incorporating ultrathin Al2O3 layers. PEALD silica layers have shown moderate stress values and stress relaxation with the storage time, which was correlated to water adsorption. A complex interference coating system for a dichroic mirror (DCM) at 355 nm wavelength was realized with a total coating thickness of approximately 2 μm. Severe cracking of the DCM coating was observed, and it propagates even into the substrate material, showing a good adhesion of the ALD films. The reflectance peak is above 99.6% despite the mechanical failure, and further optimization on the material properties should be carried out for demanding optical applications.

Journal ArticleDOI
TL;DR: Based on the unified creep and plasticity theory, an improved constitutive model is proposed in this paper to describe the uniaxial mechanical behaviour of Sn3.0Ag0.5Cu (SAC305) solder alloy subjected to a wide range of strain rates.
Abstract: Based on the unified creep and plasticity theory, an improved constitutive model is proposed in this study to describe the uniaxial mechanical behaviour of Sn3.0Ag0.5Cu (SAC305) solder alloy subjected to a wide range of strain rates. In the usual service condition of electronic devices, the strain rates of solder material are far less than 1.0 s−1 at which the creep deformation is dominant, especially at higher working temperatures. However, the strain rate could range from 1.0 to 300 s−1 under drop impact in electronic packaging structures, which is drawing more attention due to lack of experimental data, especially on dynamic mechanical properties of lead-free solder alloys. In extreme impact conditions, the solder material may experience even higher strain rates. As different mechanisms dominate the respective regime of strain rates, the developed constitutive model is calibrated to be applicable to most of the strain rate regimes by properly considering the coupled effect of creep and plasticity. Moreover, the parameters in the proposed model are defined with clear physical meanings and reasonably determined by regression to the published experimental studies. Lastly, the developed model is compared with other constitutive models from the literature, including the power-law equation for creep deformation at low strain rates and the Johnson–Cook model for plastic deformation at high strain rates. It is concluded that the proposed model is more generalized and capable of predicting uniaxial mechanical behaviour of SAC305 solder at low, medium and high strain rates with reasonable accuracy.