Millimeter-scale liquid metal droplet thermal switch

TLDR: In this paper, the authors present a millimeter-scale thermal switch with a switching ratio of 70 at heat fluxes near 10 W/cm2, which is capable of modulating between high and low thermal conductances, enabling the partitioning and active control of heat flow pathways.

Abstract: Devices capable of actively controlling heat flow have been desired by the thermal management community for decades. The need for thermal control has become particularly urgent with power densification resulting in devices with localized heat fluxes as high as 1 kW/cm2. Thermal switches, capable of modulating between high and low thermal conductances, enable the partitioning and active control of heat flow pathways. This paper reports a millimeter-scale thermal switch with a switching ratio >70, at heat fluxes near 10 W/cm2. The device consists of a silicone channel filled with a reducing liquid or vapor and an immersed liquid metal Galinstan slug. Galinstan has a relatively high thermal conductivity (≈16.5 W/mK at room temperature), and its position can be manipulated within the fluid channel, using either hydrostatic pressure or electric fields. When Galinstan bridges the hot and cold reservoirs (the “ON” state), heat flows across the channel. When the hot and cold reservoirs are instead filled with the...