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A review on the importance of surface coating of micro/nano-mold in micro/nano-molding processes

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TLDR
In this paper, the physical, mechanical and tribological properties of various surface coatings and their impact on the replication efficiency and lifetime of micro/nano-molds that are used in micro-nano hot-embossing and injection molding processes are discussed.
Abstract
Micro/nano hot-embossing and injection molding are two promising manufacturing processes for the mass production of workpieces bearing micro/nanoscale features. However, both the workpiece and micro/nano-mold are susceptive to structural damage due to high thermal stress, adhesion and friction, which occur at the interface between the workpiece and the mold during these processes. Hence, major constraints of micro/nano-molds are mainly attributed to improper replication and their inability to withstand a prolonged sliding surface contact because of high sidewall friction and/or high adhesion. Consequently, there is a need for proper surface coating as it can improve the surface properties of micro/nano-molds such as having a low friction coefficient, low adhesion and low wear rate. This review deals with the physical, mechanical and tribological properties of various surface coatings and their impact on the replication efficiency and lifetime of micro/nano-molds that are used in micro/nano hot-embossing and injection molding processes.

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Citations
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Levothyroxine sodium loaded dissolving microneedle arrays for transdermal delivery

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Physicochemical defect guided dewetting of ultrathin films to fabricate nanoscale patterns.

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Modification of the Cavity of Plastic Injection Molds: A Brief Review of Materials and Influence on the Cooling Rates

Maria C. Carrupt, +1 more
- 27 Nov 2021 - 
TL;DR: In this article, the effects of the materials and surface coatings of molds cavity on the filling and cooling of the injection molding cycle are discussed. But the authors do not address the effect of the surface coating on the heat transfer and, consequently, on the time of injection cycle.
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Single-Molecule Desorption Studies of Poly(acrylic acid) at Electrolyte/Oxide/TiAlN Interfaces

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