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A review on the importance of surface coating of micro/nano-mold in micro/nano-molding processes

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TLDR
In this paper, the physical, mechanical and tribological properties of various surface coatings and their impact on the replication efficiency and lifetime of micro/nano-molds that are used in micro-nano hot-embossing and injection molding processes are discussed.
Abstract
Micro/nano hot-embossing and injection molding are two promising manufacturing processes for the mass production of workpieces bearing micro/nanoscale features. However, both the workpiece and micro/nano-mold are susceptive to structural damage due to high thermal stress, adhesion and friction, which occur at the interface between the workpiece and the mold during these processes. Hence, major constraints of micro/nano-molds are mainly attributed to improper replication and their inability to withstand a prolonged sliding surface contact because of high sidewall friction and/or high adhesion. Consequently, there is a need for proper surface coating as it can improve the surface properties of micro/nano-molds such as having a low friction coefficient, low adhesion and low wear rate. This review deals with the physical, mechanical and tribological properties of various surface coatings and their impact on the replication efficiency and lifetime of micro/nano-molds that are used in micro/nano hot-embossing and injection molding processes.

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Citations
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Frictional Characteristics of Atomically-Thin Sheets

TL;DR: Using friction force microscopy, the nanoscale frictional characteristics of atomically thin sheets of graphene, molybdenum disulfide, niobium diselenide, and hexagonal boron nitride are compared to those of their bulk counterparts, suggesting that the trend arises from the thinner sheets’ increased susceptibility to out-of-plane elastic deformation.
Journal ArticleDOI

Micro-nanostructured polymer surfaces using injection molding: A review

TL;DR: In this article, the influence of processing parameters on the quality of final parts and the precision of final product dimensions in both thermoplastic polymers and rubber materials is discussed and compared.
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Solvent-aided direct adhesion of a metal/polymer joint using micro/nano hierarchical structures

TL;DR: In this article, a new direct adhesion method is introduced that does not require additional heat management and instead makes use of an organic solvent, which is used to bond micro/nanostructured aluminum and acrylonitrile butadiene styrene.
References
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Journal ArticleDOI

A review of micro-powder injection moulding as a microfabrication technique

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Journal ArticleDOI

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TL;DR: In this paper, the influence of silicon doping on deposition rate, composition, bonding structure, hardness, stress, surface roughness and biocompatibility was investigated and correlated with silicon content.
Proceedings Article

Atomic layer deposited protective coatings for micro-electromechanical systems

TL;DR: In this article, a conformal layer deposition (ALD) was used to protect microelectromechanical systems (MEMS) from electrical breakdown, mechanical wear and stiction failure.
Journal ArticleDOI

Thermal oxidation of Ti1 − xAlxN coatings in air

TL;DR: In this paper, the depth concentration profile of the oxidized layers was measured by Rutherford Backscattering Spectrometry (RBS) and showed that at temperatures between 750 and 900°C, a two-layer structure was formed, consisting generally in a protective superficial layer of Al 2 O 3 with traces of Ti, followed by a titanium-rich zone.
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