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Open AccessJournal ArticleDOI

Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing

Fei Tao, +1 more
- 26 Sep 2017 - 
- Vol. 5, pp 20418-20427
TLDR
A novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physicalShop-floor, virtual shop- Floor, shop- floor service system, and shop-ground digital twin data.
Abstract
With the developments and applications of the new information technologies, such as cloud computing, Internet of Things, big data, and artificial intelligence, a smart manufacturing era is coming. At the same time, various national manufacturing development strategies have been put forward, such as Industry 4.0 , Industrial Internet , manufacturing based on Cyber-Physical System , and Made in China 2025 . However, one of specific challenges to achieve smart manufacturing with these strategies is how to converge the manufacturing physical world and the virtual world, so as to realize a series of smart operations in the manufacturing process, including smart interconnection, smart interaction, smart control and management, etc. In this context, as a basic unit of manufacturing, shop-floor is required to reach the interaction and convergence between physical and virtual spaces, which is not only the imperative demand of smart manufacturing, but also the evolving trend of itself. Accordingly, a novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physical shop-floor, virtual shop-floor, shop-floor service system, and shop-floor digital twin data. What is more, the operation mechanisms and implementing methods for DTS are studied and key technologies as well as challenges ahead are investigated, respectively.

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Citations
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Journal ArticleDOI

Digital Twins and Cyber–Physical Systems toward Smart Manufacturing and Industry 4.0: Correlation and Comparison

TL;DR: This paper reviews and analyzes CPS and DTs from multiple perspectives, including their origin, development, engineering practices, cyber–physical mapping, and core elements.
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Review of digital twin about concepts, technologies, and industrial applications

TL;DR: A comprehensive and in-depth review of these literatures to analyze digital twin from the perspective of concepts, technologies, and industrial applications is conducted.
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Enabling technologies and tools for digital twin

TL;DR: 5-dimension digital twin model provides reference guidance for understanding and implementing digital twin, and the frequently-used enabling technologies and tools for digital twin are investigated and summarized to provide Technologies and tools references for the applications of digital twin in the future.
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Digital twin-based smart production management and control framework for the complex product assembly shop-floor

TL;DR: A framework of digital twin-based smart production management and control approach for complex product assembly shop-floors for cyber-physical systems (CPS) and how to apply the proposed approach to reality is proposed.
Journal ArticleDOI

A survey on digital twin : definitions, characteristics, applications, and design Implications

TL;DR: The results of a study focused on the analysis of the state-of-the-art definitions of Digital Twin, the investigation of the main characteristics that a DT should possess, and the exploration of the domains in which DT applications are currently being developed are presented.
References
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Book ChapterDOI

Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems

TL;DR: Digital twins as discussed by the authors link the physical system with its virtual equivalent to mitigate the problematic issues due to human interaction in the process of creation, production, operations, and disposal of a system.
Journal ArticleDOI

Cyber-physical production systems: Roots, expectations and R&D challenges

TL;DR: There are significant roots generally and particularly in the CIRP community -which point towards CPPSs, and Expectations and the related new R&D challenges will be outlined.
Journal ArticleDOI

Reengineering Aircraft Structural Life Prediction Using a Digital Twin

TL;DR: A conceptual model of how the Digital Twin can be used for predicting the life of aircraft structure and assuring its structural integrity is presented and the technical challenges to developing and deploying a Digital Twin are discussed.
Journal ArticleDOI

Cloud manufacturing: a computing and service-oriented manufacturing model:

TL;DR: The concept, architecture, core enabling technologies, and typical characteristics of CMfg are discussed and investigated, as well as the differences and relationship between cloud computing and CMfg.
Journal ArticleDOI

RFID-enabled real-time manufacturing execution system for mass-customization production

TL;DR: In this article, an RFID-enabled real-time manufacturing execution system (RT-MES) is proposed to track and trace manufacturing objects and collect realtime production data.
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