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Open AccessJournal ArticleDOI

Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing

Fei Tao, +1 more
- 26 Sep 2017 - 
- Vol. 5, pp 20418-20427
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TLDR
A novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physicalShop-floor, virtual shop- Floor, shop- floor service system, and shop-ground digital twin data.
Abstract
With the developments and applications of the new information technologies, such as cloud computing, Internet of Things, big data, and artificial intelligence, a smart manufacturing era is coming. At the same time, various national manufacturing development strategies have been put forward, such as Industry 4.0 , Industrial Internet , manufacturing based on Cyber-Physical System , and Made in China 2025 . However, one of specific challenges to achieve smart manufacturing with these strategies is how to converge the manufacturing physical world and the virtual world, so as to realize a series of smart operations in the manufacturing process, including smart interconnection, smart interaction, smart control and management, etc. In this context, as a basic unit of manufacturing, shop-floor is required to reach the interaction and convergence between physical and virtual spaces, which is not only the imperative demand of smart manufacturing, but also the evolving trend of itself. Accordingly, a novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physical shop-floor, virtual shop-floor, shop-floor service system, and shop-floor digital twin data. What is more, the operation mechanisms and implementing methods for DTS are studied and key technologies as well as challenges ahead are investigated, respectively.

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Citations
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Journal ArticleDOI

Design and development of Automation Equipment based on Digital Twins and Virtual Commissioning

TL;DR: In this paper, a structured approach for combining digital modelling, simulation, and virtual commissioning before physical implementation is presented, in collaboration with Siemens PLM/Factory Automation and a machine builder.
Book ChapterDOI

Storytelling with Data in the Context of Industry 4.0: A Power BI-Based Case Study on the Shop Floor

TL;DR: In this article, the authors present an example carried out in the shop floor of a chemical industry company meant to produce a real-time story about the data gathered from one of the manufacturing cells.
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Prototype, emulation, implementation and evaluation of SCARA Robot in industrial environment

TL;DR: A 4- degree of freedom (DOF) Selective compliance Assembly Robot Arm (SCARA) robot has been implemented in an industrial domain for component handling and it has shown its efficacy on the basis of cycle time reduction by 50%, accuracy being improved to 100% operating cost reduction by 60%.
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The Role of Digital Twins in the Fulfilment Logistics Chain

TL;DR: The first efforts to define the requirements and derive from them the architecture and framework for LDT for fulfilment centres for internet orders fulfilment are described.
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Design of Gaussian process based model predictive control for seam tracking in a laser welding digital twin environment

TL;DR: In this article , a new seam prediction method based on Gaussian process surrogate modeling is proposed, where the sensing errors are quantified and the surrogate model predicts the future positions of the seam based on the previous observations as well as error bounds, which are utilized in the control for seam tracking.
References
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Book ChapterDOI

Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems

TL;DR: Digital twins as discussed by the authors link the physical system with its virtual equivalent to mitigate the problematic issues due to human interaction in the process of creation, production, operations, and disposal of a system.
Journal ArticleDOI

Cyber-physical production systems: Roots, expectations and R&D challenges

TL;DR: There are significant roots generally and particularly in the CIRP community -which point towards CPPSs, and Expectations and the related new R&D challenges will be outlined.
Journal ArticleDOI

Reengineering Aircraft Structural Life Prediction Using a Digital Twin

TL;DR: A conceptual model of how the Digital Twin can be used for predicting the life of aircraft structure and assuring its structural integrity is presented and the technical challenges to developing and deploying a Digital Twin are discussed.
Journal ArticleDOI

Cloud manufacturing: a computing and service-oriented manufacturing model:

TL;DR: The concept, architecture, core enabling technologies, and typical characteristics of CMfg are discussed and investigated, as well as the differences and relationship between cloud computing and CMfg.
Journal ArticleDOI

RFID-enabled real-time manufacturing execution system for mass-customization production

TL;DR: In this article, an RFID-enabled real-time manufacturing execution system (RT-MES) is proposed to track and trace manufacturing objects and collect realtime production data.
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