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Open AccessJournal ArticleDOI

Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing

Fei Tao, +1 more
- 26 Sep 2017 - 
- Vol. 5, pp 20418-20427
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TLDR
A novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physicalShop-floor, virtual shop- Floor, shop- floor service system, and shop-ground digital twin data.
Abstract
With the developments and applications of the new information technologies, such as cloud computing, Internet of Things, big data, and artificial intelligence, a smart manufacturing era is coming. At the same time, various national manufacturing development strategies have been put forward, such as Industry 4.0 , Industrial Internet , manufacturing based on Cyber-Physical System , and Made in China 2025 . However, one of specific challenges to achieve smart manufacturing with these strategies is how to converge the manufacturing physical world and the virtual world, so as to realize a series of smart operations in the manufacturing process, including smart interconnection, smart interaction, smart control and management, etc. In this context, as a basic unit of manufacturing, shop-floor is required to reach the interaction and convergence between physical and virtual spaces, which is not only the imperative demand of smart manufacturing, but also the evolving trend of itself. Accordingly, a novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physical shop-floor, virtual shop-floor, shop-floor service system, and shop-floor digital twin data. What is more, the operation mechanisms and implementing methods for DTS are studied and key technologies as well as challenges ahead are investigated, respectively.

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Citations
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Smart manufacturing in intelligent digital mesh: Integration of enterprise architecture and software product line engineering

TL;DR: This study can be viewed as an attempt to enhance SM and information integration knowledge domains, which provides the integration of platform-, system- and enterprise-specific reusable solutions, while addressing the problems of mass customization and variability.
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Rapid construction method of equipment model for discrete manufacturing digital twin workshop system

TL;DR: In this article , the authors propose a rapid construction method of equipment model (RCMEM) for a discrete manufacturing DT workshop system, which can meet the requirements of complex manufacturing business scenarios, improve the efficiency and quality of the DT model construction at the equipment level, and form an efficient equipment model construction method.
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Machine-Learning-Driven Digital Twin for Lifecycle Management of Complex Equipment

TL;DR: A technical system that embeds machine learning modules into digital twins and a combination of the digital twin in maintenance with machine learning in predictive maintenance of diesel locomotives is presented.
References
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Book ChapterDOI

Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems

TL;DR: Digital twins as discussed by the authors link the physical system with its virtual equivalent to mitigate the problematic issues due to human interaction in the process of creation, production, operations, and disposal of a system.
Journal ArticleDOI

Cyber-physical production systems: Roots, expectations and R&D challenges

TL;DR: There are significant roots generally and particularly in the CIRP community -which point towards CPPSs, and Expectations and the related new R&D challenges will be outlined.
Journal ArticleDOI

Reengineering Aircraft Structural Life Prediction Using a Digital Twin

TL;DR: A conceptual model of how the Digital Twin can be used for predicting the life of aircraft structure and assuring its structural integrity is presented and the technical challenges to developing and deploying a Digital Twin are discussed.
Journal ArticleDOI

Cloud manufacturing: a computing and service-oriented manufacturing model:

TL;DR: The concept, architecture, core enabling technologies, and typical characteristics of CMfg are discussed and investigated, as well as the differences and relationship between cloud computing and CMfg.
Journal ArticleDOI

RFID-enabled real-time manufacturing execution system for mass-customization production

TL;DR: In this article, an RFID-enabled real-time manufacturing execution system (RT-MES) is proposed to track and trace manufacturing objects and collect realtime production data.
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