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Open AccessJournal ArticleDOI

Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing

Fei Tao, +1 more
- 26 Sep 2017 - 
- Vol. 5, pp 20418-20427
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TLDR
A novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physicalShop-floor, virtual shop- Floor, shop- floor service system, and shop-ground digital twin data.
Abstract
With the developments and applications of the new information technologies, such as cloud computing, Internet of Things, big data, and artificial intelligence, a smart manufacturing era is coming. At the same time, various national manufacturing development strategies have been put forward, such as Industry 4.0 , Industrial Internet , manufacturing based on Cyber-Physical System , and Made in China 2025 . However, one of specific challenges to achieve smart manufacturing with these strategies is how to converge the manufacturing physical world and the virtual world, so as to realize a series of smart operations in the manufacturing process, including smart interconnection, smart interaction, smart control and management, etc. In this context, as a basic unit of manufacturing, shop-floor is required to reach the interaction and convergence between physical and virtual spaces, which is not only the imperative demand of smart manufacturing, but also the evolving trend of itself. Accordingly, a novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physical shop-floor, virtual shop-floor, shop-floor service system, and shop-floor digital twin data. What is more, the operation mechanisms and implementing methods for DTS are studied and key technologies as well as challenges ahead are investigated, respectively.

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Citations
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Proceedings ArticleDOI

Reference framework for digital twins within cyber-physical systems

TL;DR: This work has established a reference framework for Digital Twins within a CPS, which specifies the main building blocks of a Digital Twin in terms of structure and interrelations and applies Grounded Theory and Framework Analysis as underlying methodologies.
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Digital assembly technology based on augmented reality and digital twins: a review

TL;DR: The concept and connotation of AR is expounded, a typical AR assembly system structure is enumerated, the key technologies and applications of AR in digital assembly are analyzed, and it is noted that DT technology is the future development trend of intelligent assembly research.
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Blockchain-based shared manufacturing in support of cyber physical systems: concept, framework, and operation

TL;DR: BSM framework complementarily combines the blockchain and SharedMfg, beneficial to promote both modes.
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Equipment energy consumption management in digital twin shop-floor: A framework and potential applications

TL;DR: The paper proposes the framework of EECM in DTS and discusses the potential applications, aiming at studying the improvements and providing a guideline for the future works.
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Digital-twin-driven geometric optimization of centrifugal impeller with free-form blades for five-axis flank milling

TL;DR: This paper breaks traditional procedures and presents a DT-based optimization strategy on the consideration of both machining efficiency and aerodynamic performance, as well as builds a reified 5-dimensional DT model.
References
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Book ChapterDOI

Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems

TL;DR: Digital twins as discussed by the authors link the physical system with its virtual equivalent to mitigate the problematic issues due to human interaction in the process of creation, production, operations, and disposal of a system.
Journal ArticleDOI

Cyber-physical production systems: Roots, expectations and R&D challenges

TL;DR: There are significant roots generally and particularly in the CIRP community -which point towards CPPSs, and Expectations and the related new R&D challenges will be outlined.
Journal ArticleDOI

Reengineering Aircraft Structural Life Prediction Using a Digital Twin

TL;DR: A conceptual model of how the Digital Twin can be used for predicting the life of aircraft structure and assuring its structural integrity is presented and the technical challenges to developing and deploying a Digital Twin are discussed.
Journal ArticleDOI

Cloud manufacturing: a computing and service-oriented manufacturing model:

TL;DR: The concept, architecture, core enabling technologies, and typical characteristics of CMfg are discussed and investigated, as well as the differences and relationship between cloud computing and CMfg.
Journal ArticleDOI

RFID-enabled real-time manufacturing execution system for mass-customization production

TL;DR: In this article, an RFID-enabled real-time manufacturing execution system (RT-MES) is proposed to track and trace manufacturing objects and collect realtime production data.
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