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Open AccessJournal ArticleDOI

Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing

Fei Tao, +1 more
- 26 Sep 2017 - 
- Vol. 5, pp 20418-20427
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TLDR
A novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physicalShop-floor, virtual shop- Floor, shop- floor service system, and shop-ground digital twin data.
Abstract
With the developments and applications of the new information technologies, such as cloud computing, Internet of Things, big data, and artificial intelligence, a smart manufacturing era is coming. At the same time, various national manufacturing development strategies have been put forward, such as Industry 4.0 , Industrial Internet , manufacturing based on Cyber-Physical System , and Made in China 2025 . However, one of specific challenges to achieve smart manufacturing with these strategies is how to converge the manufacturing physical world and the virtual world, so as to realize a series of smart operations in the manufacturing process, including smart interconnection, smart interaction, smart control and management, etc. In this context, as a basic unit of manufacturing, shop-floor is required to reach the interaction and convergence between physical and virtual spaces, which is not only the imperative demand of smart manufacturing, but also the evolving trend of itself. Accordingly, a novel concept of digital twin shop-floor (DTS) based on digital twin is explored and its four key components are discussed, including physical shop-floor, virtual shop-floor, shop-floor service system, and shop-floor digital twin data. What is more, the operation mechanisms and implementing methods for DTS are studied and key technologies as well as challenges ahead are investigated, respectively.

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Citations
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Digital-Twin-Based Job Shop Scheduling Toward Smart Manufacturing

TL;DR: The architecture and working principle of the new job shop scheduling mode based on digital twin are introduced, and scheduling resource parameter updating methods and dynamic interactive scheduling strategies are proposed to achieve real-time and precise scheduling.
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Industry 4.0: Emerging themes and future research avenues using a text mining approach

TL;DR: The aim of this research is to identify the main overarching themes discussed in the past and track their evolution over time, and propose a future research agenda for each overarching theme that considers the multidisciplinary nature of research efforts made on the topic.
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Simulation in industry 4.0: A state-of-the-art review

TL;DR: The results of this study indicate hybrid simulation and digital twin as the primary simulation-based approaches in the context of Industry 4.0 and a cross-analysis of concepts and evaluation of models’ development suggest that simulation can capture the design principles of Industry 5.0.
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A digital twin to train deep reinforcement learning agent for smart manufacturing plants: Environment, interfaces and intelligence

TL;DR: The authors show that integrating a smart agent into the industrial platforms further expands the usage of the system-level digital twin, where intelligent control algorithms are trained and verified upfront before deployed to the physical world for implementation.
Journal ArticleDOI

Digital twin modeling method based on biomimicry for machining aerospace components

TL;DR: This work proposed a Digital Twin modeling method based on biomimicry principles that can adaptively construct a multi-physics digital twin of the machining process, and developed multiple Digital Twin sub-models, e.g., geometry model, behavior model and process model.
References
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Book ChapterDOI

Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems

TL;DR: Digital twins as discussed by the authors link the physical system with its virtual equivalent to mitigate the problematic issues due to human interaction in the process of creation, production, operations, and disposal of a system.
Journal ArticleDOI

Cyber-physical production systems: Roots, expectations and R&D challenges

TL;DR: There are significant roots generally and particularly in the CIRP community -which point towards CPPSs, and Expectations and the related new R&D challenges will be outlined.
Journal ArticleDOI

Reengineering Aircraft Structural Life Prediction Using a Digital Twin

TL;DR: A conceptual model of how the Digital Twin can be used for predicting the life of aircraft structure and assuring its structural integrity is presented and the technical challenges to developing and deploying a Digital Twin are discussed.
Journal ArticleDOI

Cloud manufacturing: a computing and service-oriented manufacturing model:

TL;DR: The concept, architecture, core enabling technologies, and typical characteristics of CMfg are discussed and investigated, as well as the differences and relationship between cloud computing and CMfg.
Journal ArticleDOI

RFID-enabled real-time manufacturing execution system for mass-customization production

TL;DR: In this article, an RFID-enabled real-time manufacturing execution system (RT-MES) is proposed to track and trace manufacturing objects and collect realtime production data.
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