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Journal ArticleDOI

Review: friction stir welding tools

TLDR
Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding as mentioned in this paper.
Abstract
Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material selection and design profoundly affect the performance of tools, weld quality and cost. Here we review and critically examine several important aspects of FSW tools such as tool material selection, geometry and load bearing ability, mechanisms of tool degradation and process economics.

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Citations
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Journal ArticleDOI

Investigation on tool wear in friction stir welding of SiCp/Al composites

TL;DR: In this paper , a new method for calculating tool wear based on hydrodynamic pressure is proposed, and the tool pin wear prediction model is established and verified by experiments, and a wear model for cylindrical pin during FSW of SiCp/Al composites is established.
Journal ArticleDOI

High-quality dissimilar friction stir welding of Al to steel with no contacting between tool and steel plate

TL;DR: In this paper , a new FSW method with no contacting between the tool and the steel plate, and an ordinary H13 steel tool can be used in this case, and the results showed that a high quality joint was successfully acquired at an appropriate thickness difference of 0.7 mm between Al and steel plates.
Journal ArticleDOI

The optimization of the groove depth height in friction stir welding of AA 6061-T6 with Al_2O_3 powder particle reinforcement

TL;DR: In this paper , the authors optimized the groove size in the friction stir welding of 6061-T6 aluminium alloy (AA) with Al_2O_3 powder particle reinforcement, and the maximum tensile strength and hardness were recorded on the weld samples when the groove depth was 2.
Journal ArticleDOI

Influence of tool geometry on morphology and mechanical properties of friction stir welded dissimilar joints: A review

TL;DR: In this article, the effect of tool geometry and its parameter on properties of dissimilar materials weld joint has been studied, and different types of tool geometries and their effect on morphological and mechanical properties to achieve a sound weld joint are discussed.
References
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Book ChapterDOI

I and J

Journal ArticleDOI

I and i

Kevin Barraclough
- 08 Dec 2001 - 
TL;DR: There is, I think, something ethereal about i —the square root of minus one, which seems an odd beast at that time—an intruder hovering on the edge of reality.
Book

Friction Stir Welding and Processing

TL;DR: Friction stir welding (FSW) is a relatively new solid-state joining process that is used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding as discussed by the authors.
Journal ArticleDOI

Recent advances in friction-stir welding : Process, weldment structure and properties

TL;DR: In this article, the authors deal with the fundamental understanding of the process and its metallurgical consequences, focusing on heat generation, heat transfer and plastic flow during welding, elements of tool design, understanding defect formation and the structure and properties of the welded materials.
Book

The CRC Materials Science And Engineering Handbook

TL;DR: In this paper, the authors present a comparison of various types of metals, chemical properties, and their application in low-dimensional carons and two-dimensional nanomaterials.
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