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Journal ArticleDOI

Review: friction stir welding tools

TLDR
Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding as mentioned in this paper.
Abstract
Friction stir welding (FSW) is a widely used solid state joining process for soft materials such as aluminium alloys because it avoids many of the common problems of fusion welding. Commercial feasibility of the FSW process for harder alloys such as steels and titanium alloys awaits the development of cost effective and durable tools which lead to structurally sound welds consistently. Material selection and design profoundly affect the performance of tools, weld quality and cost. Here we review and critically examine several important aspects of FSW tools such as tool material selection, geometry and load bearing ability, mechanisms of tool degradation and process economics.

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Citations
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Book ChapterDOI

Tool and welding design

TL;DR: Friction stir welding (FSW) is a solid-state joining technology developed by The Welding Institute (TWI) in 1991 as mentioned in this paper, which is a rotating tool with a specially designed probe and shoulder inserted into the material to be joined, and traversed along the joint line.
Journal ArticleDOI

Wear analysis of friction stir processed aluminum composite reinforced by boron carbide

TL;DR: In this article, wear properties of the fabricated samples are carried out by using pin-on disc tribometer and it was found that the wear resistance was higher in specimen fabricated at 1600 RPM and at constant feed rate of 30 mm/min in comparison with 1400, 1500 RPM.
Journal ArticleDOI

The effect of tool pin size and taper angle on the thermal process and plastic material flow in friction stir welding

TL;DR: In this article, a validated model was adopted to quantitatively analyze the effects of tool pin size and taper angle on the thermal process and plastic material flow in friction stir welding.
Journal ArticleDOI

Effect of a cooling method on the structural and mechanical properties of friction stir spot welding with a 2524 aluminum alloy

TL;DR: In this paper, an FSSW experiment with a 2 mm-thick 2524 aluminum alloy sheet was performed to explore the influence of ambient cooling, forced air cooling (FAC), waterflow cooling (WC), and an increasing rotational speed under WC, and to evaluate the welding method with regard to the resulting structural and tensile properties of the joint.
Book ChapterDOI

Friction Stir Welding Configurations and Tool Selection

TL;DR: This chapter is split into two main sections: joint configurations and tool selection guidelines, and some discussion on defect formation during the friction stir process is included.
References
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Book ChapterDOI

I and J

Journal ArticleDOI

I and i

Kevin Barraclough
- 08 Dec 2001 - 
TL;DR: There is, I think, something ethereal about i —the square root of minus one, which seems an odd beast at that time—an intruder hovering on the edge of reality.
Book

Friction Stir Welding and Processing

TL;DR: Friction stir welding (FSW) is a relatively new solid-state joining process that is used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding as discussed by the authors.
Journal ArticleDOI

Recent advances in friction-stir welding : Process, weldment structure and properties

TL;DR: In this article, the authors deal with the fundamental understanding of the process and its metallurgical consequences, focusing on heat generation, heat transfer and plastic flow during welding, elements of tool design, understanding defect formation and the structure and properties of the welded materials.
Book

The CRC Materials Science And Engineering Handbook

TL;DR: In this paper, the authors present a comparison of various types of metals, chemical properties, and their application in low-dimensional carons and two-dimensional nanomaterials.
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