Showing papers on "Laser power scaling published in 2016"

Effects of laser processing parameters on thermal behavior and melting/solidification mechanism during selective laser melting of TiC/Inconel 718 composites

Abstract: A three-dimensional finite element model is proposed to study the effects of laser power and scan speed on the thermal behavior and melting/solidification mechanism during selective laser melting (SLM) of TiC/Inconel 718 powder system. The cooling time during powder delivery is taken into account to simulate the actual production process well. It shows obviously the existence of heat accumulation effect in SLM process and, the tailored set of cooling time of 10 ms during powder delivery alleviates that effectively. The maximum temperature gradient in the molten pool slightly increases from 1.30×104 °C/mm to 2.60×104 °C/mm as the laser power is increased from 75 W to 150 W. However, it is negligibly sensitive to the variation of scan speed. There is a positive corresponding relationship between the maximum rate of temperature change and processing parameters. A low laser power (75 W) or a high scan speed (300 mm/s) is more energy efficient in Z-direction of the molten pool, giving rise to a deep-narrow cross section of the pool. Whereas, a high laser power (150 W) or a low scan speed (50 mm/s) causes a shallow-wide cross section of the molten pool, meaning it is more energy efficient in the Y-direction of the melt. The combination of a laser power of 125 W and a scan speed of 100 mm/s contributes to achieve a sound metallurgical bonding between the neighbor layers and tracks, due to the proper molten pool size (width: 109.3 µm; length: 120.7 µm; depth: 67.8 µm). The SLM experiments on TiC/Inconel 718 powder system are performed to verify the reliability and accuracy of the physical model and, simulation results are proved to be correct.

Real-time dual-comb spectroscopy with a free-running bidirectionally mode-locked fiber laser

Abstract: Dual-comb technique has enabled exciting applications in high resolution spectroscopy, precision distance measurements, and 3D imaging. Major advantages over traditional methods can be achieved with dual-comb technique. For example, dual-comb spectroscopy provides orders of magnitude improvement in acquisition speed over standard Fourier-transform spectroscopy while still preserving the high resolution capability. Wider adoption of the technique has, however, been hindered by the need for complex and expensive ultrafast laser systems. Here, we present a simple and robust dual-comb system that employs a free-running bidirectionally mode-locked fiber laser operating at telecommunication wavelength. Two femtosecond frequency combs (with a small difference in repetition rates) are generated from a single laser cavity to ensure mutual coherent properties and common noise cancellation. As the result, we have achieved real-time absorption spectroscopy measurements without the need for complex servo locking with accurate frequency referencing, and relatively high signal-to-noise ratio.

Broadband terahertz generation of metamaterials

Abstract: Provided are systems and methods to generate single-cycle THz pulses from a few tens of nanometers thin layer of split ring resonators (SRRs) via optical rectification of femtosecond laser pulses. The emitted THz radiation, with a spectrum ranging from about 0.1 to 4 THz, arises exclusively from pumping the magnetic-dipole resonance of SRRs around 200 THz. This resonant enhancement, together with pump polarization dependence and power scaling of the THz emission, underpins the nonlinearity from optically induced circulating currents in SRRs, with a huge effective nonlinear susceptibility of 0.8×10−16 m2/V that far exceeds surface nonlinearities of both thin films and bulk organic/inorganic crystals and sheet nonlinearities of non-centrosymmetric materials such as ZnTe.

1 kW 1 mJ eight-channel ultrafast fiber laser.

Abstract: An ultrafast fiber chirped-pulse amplifier comprising eight coherently combined amplifier channels is presented. The laser delivers 1 kW average power at 1 mJ pulse energy and 260 fs pulse duration. Excellent beam quality and low-noise performance are confirmed. The laser has proven suitable for demanding scientific applications. Further power scaling is possible right away using even more amplifier channels.

Cavity-based mid-IR fiber gas laser pumped by a diode laser

Abstract: Mid-infrared (IR) lasers are currently an area of rapid development, with several competing technologies. In traditional gas lasers, the effective interaction length is limited and the system as a whole is bulky and inflexible, limiting their applications. Standard gain fibers cannot be used in the mid-IR because the glass forming the fiber core is not transparent at these longer wavelengths. In this Letter, we report the demonstration of a mid-IR fiber gas laser using feedback in an optical cavity. The laser uses acetylene gas in a high-performance silica hollow-core fiber as the gain medium, and lases either continuous wave or synchronously pumped when pumped by telecom-wavelength diode lasers. We have demonstrated lasing on a number of transitions in the spectral band of 3.1–3.2 μm. The system could be extended to other selected molecular species to generate output in the spectral band up to 5 μm, and it has excellent potential for power scaling.

Energetic sub-2-cycle laser with 216 W average power

Abstract: Few-cycle lasers are essential for many research areas such as attosecond physics that promise to address fundamental questions in science and technology. Therefore, further advancements are connected to significant progress in the underlying laser technology. Here, two-stage nonlinear compression of a 660 W femtosecond fiber laser system is utilized to achieve unprecedented average power levels of energetic ultrashort or even few-cycle laser pulses. In a first compression step, 408 W, 320 μJ, 30 fs pulses are achieved, which can be further compressed to 216 W, 170 μJ, 6.3 fs pulses in a second compression stage. To the best of our knowledge, this is the highest average power few-cycle laser system presented so far. It is expected to significantly advance the fields of high harmonic generation and attosecond science.

Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

Abstract: It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WC p ) reinforced Fe-based metal matrix composites (WC p /Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WC p , matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

Characterization of Titanium Lattice Structures Fabricated by Selective Laser Melting Using an Adapted Compressive Test Method

Abstract: This paper investigates the effect of designs and process parameters on the dimensional accuracy and compressive behavior of cellular lattice structures fabricated using selective laser melting (SLM). Two unit cell types, square pyramid and truncated cube & octahedron from the Computer Aided System for Tissue Scaffolds (CASTS), an in-house developed library system were used. Powder adhesions occur on the struts of the lattice structures. The thickness of powder adhesion on the struts decreases with an increase in laser power or laser scan speed. The elastic constant in compression of the lattice structures increases with an increase in relative density, and ranged from 7.93 ± 2.73 MPa to 7.36 ± 0.26 GPa. Analysis of Variance (ANOVA) is also carried out to determine the significance of various process and design parameters on the dimensional accuracy and compressive strength of the lattice structures. The processing parameters, such as laser power and laser scan speed have no significant effect on the elastic constant but have a significant effect on the powder adhesion on the struts, which in turn, affects the dimensional accuracy. However, geometrical design parameters such as unit cell type and strut diameter have significant effects on the elastic constant but not dimensional accuracy of the lattice structures.

Sol–Gel Synthesis and Micro-Raman Characterization of ε-Fe2O3 Micro- and Nanoparticles

Abstract: In this work, we present a sol–gel synthesis of e-Fe2O3 nano and microparticles stabilized in silica thin films. Thanks to the relatively high size of the synthesized particles, we have been able to discriminate the Raman signal of the e- and α-Fe2O3 phases, thus presenting the first Confocal Raman Microscopy study of isolated e-Fe2O3 particles. The vibrational modes of each phase are identified at room temperature. The phase transition from e- to α-Fe2O3 and the morphological modifications are analyzed as a function of the in situ output laser power. A complete study of the Raman spectra for e-Fe2O3 particles has been performed for a wide range of temperatures (80–570 K). The phonon frequencies and line widths show a behavior in which the contributions from lattice thermal expansion and anharmonic interactions have to be considered. We have also identified a two-magnon mode in the e-Fe2O3 phase. Its intensity increases close to the Neel transition (TN) and persists well above it. This observation could b...

1.89 kW all-fiberized and polarization-maintained amplifiers with narrow linewidth and near-diffraction-limited beam quality.

Abstract: In this manuscript, we demonstrate high power, all-fiberized and polarization-maintained amplifiers with narrow linewidth and near-diffraction-limited beam quality by simultaneously suppressing detrimental stimulated Brillouin scattering (SBS) and mode instability (MI) effects. Compared with strictly single frequency amplification, the SBS threshold is scaled up to 12 dB, 15.4 dB, and higher than 18 dB by subsequently using three-stage cascaded phase modulation systems. Output powers of 477 W, 1040 W, and 1890 W are achieved with full widths at half maximums (FWHMs) of within 6 GHz, ~18.5 GHz, and ~45 GHz, respectively. The MI threshold is increased from ~738 W to 1890 W by coiling the active fiber in the main amplifier. Both the polarization extinction ratio (PER) and beam quality (M2 factor) are maintained well during the power scaling process. To the best of our knowledge, this is the first demonstration of all-fiberized amplifiers with narrow linewidth, near linear polarization, and near-diffraction-limited beam quality at 2 kW power-level.

High-power mid-infrared femtosecond fiber laser in the water vapor transmission window

Abstract: The recent demonstrations of ultrafast mid-infrared fiber lasers emitting sub-picosecond pulses at 2.8 μm have created an exciting potential for a range of applications including mid-infrared frequency combs and materials processing. So far, this new class of laser has been based on the I11/24-I13/24 transition in erbium-doped fluoride fibers, which lies directly in a region of high water vapor absorption. This absorption has limited the achievable bandwidth, pulse duration, and peak power and poses a serious problem for transmission in free space. In this Letter, we present an ultrafast mid-infrared fiber laser that overcomes these limitations by using holmium as the gain medium. Holmium allows the central emission wavelength to shift to nearly 2.9 μm and avoid the strong water vapor lines. This laser, which represents the longest wavelength mode-locked fiber laser, emits 7.6 nJ pulses at 180 fs duration, with a record peak power of 37 kW. At this power level, the laser surpasses many commercial free-space OPA systems and becomes attractive for laser surgery of human tissue, for industrial materials modification, and for driving broadband coherent supercontinuum in the mid-infrared.

Nonlinear Refractory Plasmonics with Titanium Nitride Nanoantennas.

Abstract: Titanium nitride (TiN) is a novel refractory plasmonic material which can sustain high temperatures and exhibits large optical nonlinearities, potentially opening the door for high-power nonlinear plasmonic applications. We fabricate TiN nanoantenna arrays with plasmonic resonances tunable in the range of about 950–1050 nm by changing the antenna length. We present second-harmonic (SH) spectroscopy of TiN nanoantenna arrays, which is analyzed using a nonlinear oscillator model with a wavelength-dependent second-order response from the material itself. Furthermore, characterization of the robustness upon strong laser illumination confirms that the TiN antennas are able to endure laser irradiation with high peak intensity up to 15 GW/cm2 without changing their optical properties and their physical appearance. They outperform gold antennas by one order of magnitude regarding laser power sustainability. Thus, TiN nanoantennas could serve as promising candidates for high-power/high-temperature applications suc...

The Effect of Preparation Conditions on Raman and Photoluminescence of Monolayer WS 2

Abstract: We report on preparation dependent properties observed in monolayer WS2 samples synthesized via chemical vapor deposition (CVD) on a variety of common substrates (Si/SiO2, sapphire, fused silica) as well as samples that were transferred from the growth substrate onto a new substrate. The as-grown CVD materials (as-WS2) exhibit distinctly different optical properties than transferred WS2 (x-WS2). In the case of CVD growth on Si/SiO2, following transfer to fresh Si/SiO2 there is a ~50 meV shift of the ground state exciton to higher emission energy in both photoluminescence emission and optical reflection. This shift is indicative of a reduction in tensile strain by ~0.25%. Additionally, the excitonic state in x-WS2 is easily modulated between neutral and charged exciton by exposure to moderate laser power, while such optical control is absent in as-WS2 for all growth substrates investigated. Finally, we observe dramatically different laser power-dependent behavior for as-grown and transferred WS2. These results demonstrate a strong sensitivity to sample preparation that is important for both a fundamental understanding of these novel materials as well as reliable reproduction of device properties.

Integrated finely tunable microring laser on silicon

Abstract: Finely tunable microring laser exploits integrated capacitive structure. Large-scale computer installations are severely limited by network-bandwidth constraints and energy costs that arise from architectural designs originally based on copper interconnects1. Wavelength-division multiplexed (WDM) photonic links can increase the network bandwidth but are sensitive to environmental perturbations and manufacturing imperfections that can affect the precise emission wavelength and output power of laser transmitters2,3. Here, we demonstrate a new design of a three-terminal hybrid III–V-on-silicon laser that integrates a metal-oxide-semiconductor (MOS) capacitor into the laser cavity. The MOS capacitor makes it possible to introduce the plasma-dispersion effect4 and thus change the laser modal refractive index and free-carrier absorption (FCA) loss to tune the laser wavelength and output power, respectively. The approach enables a highly energy efficient method to tune the output power and wavelength of microring lasers, with future prospects for high-speed, chirp-free direct laser modulation. The concept is potentially applicable to other diode laser platforms.

C-Band Q-Switched Fiber Laser Using Titanium Dioxide (TiO 2 ) As Saturable Absorber

Abstract: We demonstrate a passively Q-switched erbium fiber laser using titanium dioxide (TiO 2) as a saturable absorber. The TiO 2 saturable absorber was fabricated as a polymer composite film and sandwiched between fiber ferrules. Q-switched pulsing starts with the assistance of physical disturbance of the laser cavity (by lightly tapping the cavity to induce instability) at 140 mW and lasts until 240 mW. The repetition rate increases with the pump power from 80.28 to 120.48 kHz. On the other hand, the pulsewidth decreases from $2.054\ \mu\text{s}$ until it reaches a plateau at $1.84\ \mu\text{s}$ . The Q-switched fiber laser exhibits two competing modes: at 1558.1 and 1558.9 nm as the pump power increases. A high signal-to-noise ratio of 49.65 dB is obtained.

Performance of High Layer Thickness in Selective Laser Melting of Ti6Al4V.

Abstract: To increase building rate and save cost, the selective laser melting (SLM) of Ti6Al4V with a high layer thickness (200 μm) and low cost coarse powders (53 μm-106 μm) at a laser power of 400 W is investigated in this preliminary study. A relatively large laser beam with a diameter of 200 μm is utilized to produce a stable melt pool at high layer thickness, and the appropriate scanning track, which has a smooth surface with a shallow contact angle, can be obtained at the scanning speeds from 40 mm/s to 80 mm/s. By adjusting the hatch spacings, the density of multi-layer samples can be up to 99.99%, which is much higher than that achieved in previous studies about high layer thickness selective laser melting. Meanwhile, the building rate can be up to 7.2 mm³/s, which is about 2 times-9 times that of the commercial equipment. Besides, two kinds of defects are observed: the large un-melted defects and the small spherical micropores. The formation of the un-melted defects is mainly attributed to the inappropriate overlap rates and the unstable scanning tracks, which can be eliminated by adjusting the processing parameters. Nevertheless, the micropores cannot be completely eliminated. It is worth noting that the high layer thickness plays a key role on surface roughness rather than tensile properties during the SLM process. Although a sample with a relatively coarse surface is generated, the average values of yield strength, ultimate tensile strength, and elongation are 1050 MPa, 1140 MPa, and 7.03%, respectively, which are not obviously different than those with the thin layer thickness used in previous research; this is due to the similar metallurgical bonding and microstructure.

An empirical-statistical model for coaxial laser cladding of NiCrAlY powder on Inconel 738 superalloy

Abstract: In this study, coaxial laser cladding of NiCrAlY powder on a nickel-based superalloy is investigated from an experimental point of view so as to propose an empirical-statistical model for the process. The correlations between main processing parameters (i.e. scanning speed, powder feeding rate, and laser power) and geometrical characteristics (i.e. width, height, penetration depth, dilution and wetting angle) of single clad tracks have been predicted and are discussed using regression analysis (RA). The validity of the predictions is confirmed by providing correlation coefficient and analysis of the residuals. The correlations are established as a combined parameter (PαVβFγ) for each studied characteristic of single clad tracks. These correlations finally lead to the design of a processing map that can be practically used to select proper processing parameters for laser cladding of the particular material.

On the Transformation Behavior of NiTi Shape-Memory Alloy Produced by SLM

Abstract: Selective laser melting has been applied as a production technique of nickel titanium (NiTi) parts. In this study, the scanning parameters and atmosphere control used during production were varied to assess the effects on the final component transformation criteria. Two production runs were completed: one in a high (~1800 ppm O2) and one in a low-oxygen (~220 ppm O2) environment. Further solution treatment was applied to analyze precipitation effects. It was found that the transformation temperature varies greatly even at identical energy densities highlighting the need for further in-depth investigations. In this respect, it was observed that oxidation was the dominating factor, increased with higher laser power adapted to higher scanning velocity. Once the atmospheric oxygen content was lowered from 1800 to about 220 ppm, a much smaller variation of transformation temperatures was obtained. In addition to oxidation, other contributing factors, such as nickel depletion (via evaporation during processing) as well as thermal stresses and textures, are further discussed and/or postulated. These results demonstrated the importance of processing and material conditions such as O2 content, powder composition, and laser scanning parameters. These parameters should be precisely controlled to reach desired transformation criteria for functional components made by SLM.

Bidirectional pumped high power Raman fiber laser.

Abstract: This paper presents a 3.89 kW 1123 nm Raman all-fiber laser with an overall optical-to-optical efficiency of 70.9%. The system consists of a single-wavelength (1070nm) seed and one-stage bidirectional 976 nm non-wavelength-stabilized laser diodes (LDs) pumped Yb-doped fiber amplifier. The unique part of this system is the application of non-wavelength-stabilized LDs in high power bidirectional pumping configuration fiber amplifier via refractive index valley fiber combiners. This approach not only increases the pump power, but also shortens the length of fiber by avoiding the usage of multi-stage amplifier. Through both theoretical research and experiment, the bidirectional pumping configuration presented in this paper proves to be able to convert 976 nm pump laser to 1070 nm laser via Yb3+ transfer, which is then converted into 1123 nm Raman laser via the first-order Raman effect without the appearance of any higher-order Raman laser.

140 W Cr:ZnSe laser system

Abstract: We report a significant breakthrough in the development of fiber-pumped high-power CW laser systems based on Cr2+:ZnS and Cr2+:ZnSe gain media. We demonstrate output power levels of up to 140 W near 2500 nm, and 32 W at 2940 nm with corresponding optical efficiencies of 62% and 29%. Our novel approach is based on rapid simultaneous scanning of the collinear laser mode and pump beam across the Cr:ZnS/Se gain element which allows us to virtually eliminate thermal lensing effects and obtain unprecedented levels of output power with very high optical-to-optical efficiency.

Dual-wavelength Q-switched Er:SrF 2 laser with a black phosphorus absorber in the mid-infrared region.

Abstract: An efficient Er:SrF2 crystal, lightly Er-doped to a concentration of 4at.%, was successfully grown by the traditional Bridgman method and displayed excellent spectral properties. A diode-end-pumped passively Q-switched dual-wavelength laser, operating at 2.79 μm wavelength, was demonstrated with this crystal by using black phosphorus as the saturable absorber (BP-SA). In the compact passively Q-switched Er:SrF2 laser, the maximum average output power of 180 mW was achieved at an absorbed pump power of 2.47 W, with a pulse duration of 702 ns and a repetition rate of 77.03 kHz. To the best of our knowledge, this is the first reported application of BP-SA to dual-wavelength pulse laser operation in the mid-infrared region.