Showing papers on "Rotational speed published in 2013"

Segmentally structured disk triboelectric nanogenerator for harvesting rotational mechanical energy.

Abstract: We introduce an innovative design of a disk triboelectric nanogenerator (TENG) with segmental structures for harvesting rotational mechanical energy. Based on a cyclic in-plane charge separation between the segments that have distinct triboelectric polarities, the disk TENG generates electricity with unique characteristics, which have been studied by conjunction of experimental results with finite element calculations. The role played by the segmentation number is studied for maximizing output. A distinct relationship between the rotation speed and the electrical output has been thoroughly investigated, which not only shows power enhancement at high speed but also illuminates its potential application as a self-powered angular speed sensor. Owing to the nonintermittent and ultrafast rotation-induced charge transfer, the disk TENG has been demonstrated as an efficient power source for instantaneously or even continuously driving electronic devices and/or charging an energy storage unit. This work presents ...

Forming of polymer nanofibers by a pressurised gyration process.

Abstract: A new route consisting of simultaneous centrifugal spinning and solution blowing to form polymer nanofibers is reported. The fiber diameter (60-1000 nm) is shown to be a function of polymer concentration, rotational speed, and working pressure of the processing system. The fiber length is dependent on the rotational speed. The process can deliver 6 kg of fiber per hour and therefore offers mass production capabilities compared with other established polymer nanofiber generation methods such as electrospinning, centrifugal spinning, and blowing.

Modeling turbine wakes and power losses within a wind farm using LES: An application to the Horns Rev offshore wind farm

Abstract: A modeling framework is proposed and validated to simulate turbine wakes and associated power losses in wind farms. It combines the large-eddy simulation (LES) technique with blade element theory and a turbine-model-specific relationship between shaft torque and rotational speed. In the LES, the turbulent subgrid-scale stresses are parameterized with a tuning-free Lagrangian scale-dependent dynamic model. The turbine-induced forces and turbine-generated power are modeled using a recently developed actuator-disk model with rotation (ADM-R), which adopts blade element theory to calculate the lift and drag forces (that produce thrust, rotor shaft torque and power) based on the local simulated flow and the blade characteristics. In order to predict simultaneously the turbine angular velocity and the turbine-induced forces (and thus the power output), a new iterative dynamic procedure is developed to couple the ADM-R turbine model with a relationship between shaft torque and rotational speed. This relationship, which is unique for a given turbine model and independent of the inflow condition, is derived from simulations of a stand-alone wind turbine in conditions for which the thrust coefficient can be validated. Comparison with observed power data from the Horns Rev wind farm shows that better power predictions are obtained with the dynamic ADM-R than with the standard ADM, which assumes a uniform thrust distribution and ignores the torque effect on the turbine wakes and rotor power. The results are also compared with the power predictions obtained using two commercial wind-farm design tools (WindSim and WAsP). These models are found to underestimate the power output compared with the results from the proposed LES framework.

Optimising a vortex fluidic device for controlling chemical reactivity and selectivity.

Abstract: A vortex fluidic device (VFD) involving a rapidly rotating tube open at one end forms dynamic thin films at high rotational speed for finite sub-millilitre volumes of liquid, with shear within the films depending on the speed and orientation of the tube. Continuous flow operation of the VFD where jet feeds of solutions are directed to the closed end of the tube provide additional tuneable shear from the viscous drag as the liquid whirls along the tube. The versatility of this simple, low cost microfluidic device, which can operate under confined mode or continuous flow is demonstrated in accelerating organic reactions, for model Diels-Alder dimerization of cyclopentadienes, and sequential aldol and Michael addition reactions, in accessing unusual 2,4,6-triarylpyridines. Residence times are controllable for continuous flow processing with the viscous drag dominating the shear for flow rates >0.1 mL/min in a 10 mm diameter tube rotating at >2000 rpm.

New Overall Control Strategy for Small-Scale WECS in MPPT and Stall Regions With Mode Transfer Control

Abstract: This paper presents a new overall control strategy for small-scale wind energy conversion systems (WECS). The purpose of the proposed strategy is to utilize a maximum power point tracking control (MPPT) to maximize the captured energy when the wind speeds are below the rated speed. For high wind speed region; two stall controllers are developed: The constant speed stall controller which will limit the rotational speed of the generator to its rated value, and the constant power stall controller, which will regulate the captured power to be within the system rating. For the MPPT control, a modified perturb and observe (P&O) algorithm is utilized, where the dc side current is used as a perturbation variable and the dc-link voltage slope information is used to enhance the tracking speed and stability of the algorithm. For the speed and power regulation operation during high wind speeds, the system is controlled in the stall region to limit the rotational speed and the power of the generator. A stabilizing control loop is proposed to compensate for the stall region instability. A new mode transfer control strategy is developed to effectively control the transition between different modes of operation while ensuring the system stability without using any preknowledge of the system parameters. A 1 kW hardware prototype is developed and tested to validate the proposed new control strategy.

Internal defect and process parameter analysis during friction stir welding of Al 6061 sheets

Abstract: Welding parameters like welding speed, rotation speed, plunge depth, shoulder diameter etc., influence the weld zone properties, microstructure of friction stir welds, and forming behavior of welded sheets in a synergistic fashion. The main aims of the present work are to (1) analyze the effect of welding speed, rotation speed, plunge depth, and shoulder diameter on the formation of internal defects during friction stir welding (FSW), (2) study the effect on axial force and torque during welding, (c) optimize the welding parameters for producing internal defect-free welds, and (d) propose and validate a simple criterion to identify defect-free weld formation. The base material used for FSW throughout the work is Al 6061T6 having a thickness value of 2.1 mm. Only butt welding of sheets is aimed in the present work. It is observed from the present analysis that higher welding speed, higher rotation speed, and higher plunge depth are preferred for producing a weld without internal defects. All the shoulder diameters used for FSW in the present work produced defect-free welds. The axial force and torque are not constant and a large variation is seen with respect to FSW parameters that produced defective welds. In the case of defect-free weld formation, the axial force and torque are relatively constant. A simple criterion, (a,tau/a,p)(defective) > (a,tau/a,p)(defect free) and (a,F/a,p)(defective) > (a,F/a,p)(defect free), is proposed with this observation for identifying the onset of defect-free weld formation. Here F is axial force, tau is torque, and p is welding speed or tool rotation speed or plunge depth. The same criterion is validated with respect to Al 5xxx base material. Even in this case, the axial force and torque remained constant while producing defect-free welds.

Characterization of Mixing and Size Segregation in a Rotating Drum by a Particle Tracking Method

Abstract: The mechanisms of segregation in solids mixing, even in simple rotating drums, are not clearly understood. Although most past studies have focused on binary mixtures, this work investigates the effect of polydispersity on granular flow, mixing, and segregation in a rotating drum operated in rolling regime through particle trajectories obtained from the radioactive particle tracking technique. Velocity profiles, radial segregation, and axial dispersion coefficients for monodisperse and polydisperse systems of glass beads are analyzed with respect to rotational speed and particle size. A model is introduced to predict the residence times along streamlines and evaluate the rate at which the material renews at the free surface and within the inner layers of the bed. Our results reveal similar velocity profiles and residence times for monodisperse and polydisperse systems. They also indicate that the particles distribute along the radial direction of the drum, although not necessarily in a core/shell configuration. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1894–1905, 2013

Influence of energy induced from processing parameters on the mechanical properties of friction stir welded lap joint of aluminum to coated steel sheet

Abstract: Friction stir welding has been attempted to evaluate joint strength of lap joint between aluminum sheet (AA6063) and zinc-coated steel (HIF-GA) sheet under different combination of rotational speed and traverse speed. The shear strength decreases significantly when rotational speed increases from 700 to 1,500 rpm at a traverse speed of 30 mm/min. At traverse speed of 50 mm/min, increasing rotational speed from 700 to 1,500 rpm, shear strength remains more or less the same. However, at a traverse speed of 100 mm/min, the shear strength increases significantly with increasing rotational speed from 700 to 1,500 rpm. Essentially, higher fracture load of the lap joint is obtained within a certain range of energy. The results have been correlated with the microstructural characteristics at the bond interface using energy dispersive X-ray spectroscopy, electron probe micro analyzer, and X-ray diffraction. The results show that characteristics of intermetallic compound formed at the interface derived from energy input takes predominating role towards lap joint of Al and coated steel. Furthermore, force and torque responses influenced by the processing parameters can be utilized as weld quality check.

System Design of a Weighted-Pendulum-Type Electromagnetic Generator for Harvesting Energy From a Rotating Wheel

Abstract: This paper proposes the system design of a weighted-pendulum-type electromagnetic generator for harvesting energy from a rotating wheel Different from the traditional energy-harvesting device, the natural frequency of the suitable weighted pendulum, which oscillates due to periodic change of the tangential component of gravitational force, can match up with the rotational frequency of the wheel at any speed In addition, the pendulum oscillates at a large angle and angular velocity so as to generate a large amount of power The physical model of the pendulum was first constructed and the equation of motion was then derived via the Lagrange method Then, the models of power generation were derived by using Faraday's law of induction and the Lorentz force law The nonlinear dynamic behaviors were discussed considering the characteristic length, variable electromagnetic damping, and wheel rotation speed Finally, an experimental rig was constructed to verify the correctness of numerical results The suitable weighted pendulum combined with coils and magnets has demonstrated the power generation of several hundred micro-Watts in the experiment

Effects of thermal conditions on microstructure in nanocomposite of Al/Si3N4 produced by friction stir processing

Abstract: A novel surface modifying technique has been used for fabrication of surface nanocomposite layer of Al5754/Si 3 N 4 . The effect of traverse and rotational speed on peak temperature was investigated. With the decrease of traverse speed the peak temperature was increased. Furthermore with increase of rotational speed the peak temperature was increased but in high rotational speed the variation of peak temperature was slight. Also the effect of traverse and rotational speed on stirred zone area was surveyed. The results showed that rotational speed is more effective on stirred zone area than traverse speed. The effect of rotational and traverse speed on grain size was also investigated. It was observed that with increasing the traverse speed to rotational speed ratio the grain size was increased with the exception of some rotational speed such as 1800 rpm. The Si 3 N 4 particles were uniformly distributed in the aluminum matrix. Also the effect of shoulder penetration on fabrication of surface nanocomposite layer was examined. It was observed that under special penetration shoulder, surface nanocomposite layer can be produced. The microhardness of surface nanocomposites produced under different rotational and traverse speed was also evaluated.