Showing papers on "Polymer nanocomposite published in 2006"

Polymer Nanocomposites Containing Carbon Nanotubes

Abstract: We review the present state of polymer nanocomposites research in which the fillers are single-wall or multiwall carbon nanotubes. By way of background we provide a brief synopsis about carbon nanotube materials and their suspensions. We summarize and critique various nanotube/polymer composite fabrication methods including solution mixing, melt mixing, and in situ polymerization with a particular emphasis on evaluating the dispersion state of the nanotubes. We discuss mechanical, electrical, rheological, thermal, and flammability properties separately and how these physical properties depend on the size, aspect ratio, loading, dispersion state, and alignment of nanotubes within polymer nanocomposites. Finally, we summarize the current challenges to and opportunities for efficiently translating the extraordinary properties of carbon nanotubes to polymer matrices in hopes of facilitating progress in this emerging area.

Review article: Polymer-matrix Nanocomposites, Processing, Manufacturing, and Application: An Overview

Abstract: This review is designed to be a comprehensive source for polymer nanocomposite research, including fundamental structure/property relationships, manufacturing techniques, and applications of polymer nanocomposite materials. In addition to presenting the scientific framework for the advances in polymer nanocomposite research, this review focuses on the scientific principles and mechanisms in relation to the methods of processing and manufacturing with a discussion on commercial applications and health/safety concerns (a critical issue for production and scale-up). Hence, this review offers a comprehensive discussion on technology, modeling, characterization, processing, manufacturing, applications, and health/safety concerns for polymer nanocomposites.

Structural and mechanical properties of polymer nanocomposites

Abstract: Recently, polymer nanocomposites reinforced with lower volume fraction of nanoceramics and carbon nanotubes have attracted steadily growing interest due to their peculiar and fascinating properties as well as their unique applications in commercial sectors. The incorporation of nanoceramics such as layered silicate clays, calcium carbonate or silica nanoparticles arranged on the nanometer scale with a high aspect ratio and/or an extremely large surface area into polymers improves their mechanical performances significantly. The properties of nanocomposites depend greatly on the chemistry of polymer matrices, nature of nanofillers, and the way in which they are prepared. The uniform dispersion of nanofillers in the polymer matrices is a general prerequisite for achieving desired mechanical and physical characteristics. In this review article, current development on the processing, structure, and mechanical properties of polymer nanocomposites reinforced with respective layered silicates, ceramic nanoparticles and carbon nanotubes will be addressed. Particular attention is paid on the structure–property relationship of such novel high-performance polymer nanocomposites.

Surface modification of nanoscale fillers for improving properties of polymer nanocomposites: a review

Abstract: Direct incorporation of inorganic nanoscale building blocks into polymers represents a typical way for preparing polymeric nanocomposites. The most important aspect in preparation of nanocomposites through dispersive blending is surface modification of the nanofillers. It is able to increase hydrophobicity of the fillers, enhance interfacial adhesion via chain entanglement or chemical bonding and eliminate the loosen structure of filler agglomerates. The present paper reviews the state of the art of nanoparticles/polymer composites, including the specific surface pretreatment techniques and their applications. Especially, the role of treated nanoparticles and the mechanisms involved in the improvement of mechanical properties and wear resistance of the composites are highlighted.

Flame retarded polymer layered silicate nanocomposites: a review of commercial and open literature systems†

Abstract: This paper is a review of polymer nanocomposites used for flame retardancy applications, including commercial materials and open literature examples. Where possible, details on how the nanocomposite and flame retardant work together will be discussed. The key lesson from this review is that while the polymer nanocomposite can be considered to be flame retarded (or a flame retardant) by definition, these materials by themselves are unable to pass regulatory fire safety tests such as UL-94 V. Therefore, additional flame retardants are needed in combination with the polymer nanocomposite to pass these tests. In multiple examples, the nanocomposite works with other flame retardants in a synergistic or cooperative manner to lower the polymer flammability (heat release rate). Finally, a discussion on research needs and outlook for polymer nanocomposite flammability research is included. Copyright © 2006 John Wiley & Sons, Ltd.

Characterization of Polymer Nanocomposite Interphase and Its Impact on Mechanical Properties

Abstract: The structure of the interphase, a region between nanoparticle fillers and the bulk polymer matrix in a particle reinforced composite, was investigated using two different approaches. The polymer n...

Polymer-Nanoparticle Interfacial Interactions in Polymer Nanocomposites: Confinement Effects on Glass Transition Temperature and Suppression of Physical Aging.

Abstract: The effects of confinement on glass transition temperature (Tg) and physical aging are measured in polystyrene (PS), poly(methyl methacrylate) (PMMA), and poly(2-vinyl pyridine) (P2VP) nanocomposites containing 10- to 15-nm-diameter silica nanospheres or 47-nm-diameter alumina nanospheres. Nanocomposites are made by spin coating films from sonicated solutions of polymer, nanofiller, and dye. The Tgs and physical aging rates are measured by fluorescence of trace levels of dye in the films. At 0.1–10 vol % nanofiller, Tg values can be enhanced or depressed relative to neat, bulk Tg (Tg,bulk) or invariant with nanofiller content. For alumina nanocomposites, Tg increases relative to Tg,bulk by as much as 16 K in P2VP, decreases by as much as 5 K in PMMA, and is invariant in PS. By analogy with thin polymer films, these results are explained by wetted P2VP–nanofiller interfaces with attractive interactions, nonwetted PMMA–nanofiller interfaces (free space at the interface), and wetted PS–nanofiller interfaces lacking attractive interactions, respectively. The presence of wetted or nonwetted interfaces is controlled by choice of solvent. For example, 0.1–0.6 vol % silica/PMMA nanocomposites exhibit Tg enhancements as large as 5 K or Tg reductions as large as 17 K relative to Tg,bulk when films are made from methyl ethyl ketone or acetic acid solutions, respectively. A factor of 17 reduction of physical aging rate relative to that of neat, bulk P2VP is demonstrated in a 4 vol % alumina/P2VP nanocomposite. This suggests that a strategy for achieving nonequilibrium, glassy polymeric systems that are stable or nearly stable to physical aging is to incorporate well-dispersed nanoparticles possessing attractive interfacial interactions with the polymer. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2935–2943, 2006

Polymer-nanoparticle interfacial interactions in polymer nanocomposites: Confinement effects on glass transition temperature and suppression of physical aging

Abstract: The effects of confinement on glass transition temperature (Tg) and physical aging are measured in polystyrene (PS), poly(methyl methacrylate) (PMMA), and poly(2-vinyl pyridine) (P2VP) nanocomposites containing 10- to 15-nm-diameter silica nanospheres or 47-nm-diameter alumina nanospheres. Nanocomposites are made by spin coating films from sonicated solutions of polymer, nanofiller, and dye. The Tgs and physical aging rates are measured by fluorescence of trace levels of dye in the films. At 0.1–10 vol % nanofiller, Tg values can be enhanced or depressed relative to neat, bulk Tg (Tg,bulk) or invariant with nanofiller content. For alumina nanocomposites, Tg increases relative to Tg,bulk by as much as 16 K in P2VP, decreases by as much as 5 K in PMMA, and is invariant in PS. By analogy with thin polymer films, these results are explained by wetted P2VP–nanofiller interfaces with attractive interactions, nonwetted PMMA–nanofiller interfaces (free space at the interface), and wetted PS–nanofiller interfaces lacking attractive interactions, respectively. The presence of wetted or nonwetted interfaces is controlled by choice of solvent. For example, 0.1–0.6 vol % silica/PMMA nanocomposites exhibit Tg enhancements as large as 5 K or Tg reductions as large as 17 K relative to Tg,bulk when films are made from methyl ethyl ketone or acetic acid solutions, respectively. A factor of 17 reduction of physical aging rate relative to that of neat, bulk P2VP is demonstrated in a 4 vol % alumina/P2VP nanocomposite. This suggests that a strategy for achieving nonequilibrium, glassy polymeric systems that are stable or nearly stable to physical aging is to incorporate well-dispersed nanoparticles possessing attractive interfacial interactions with the polymer. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2935–2943, 2006

Controlled Arrangement of Nanoparticle Arrays in Block-Copolymer Domains

Abstract: This Review describes recent results on the precise spatial distribution control of metal and semiconductor nanoparticles into domains of microphase-separated block copolymers. Specific focus is directed towards selective incorporation into a specific microphase of a block copolymer. Details on theoretical aspects concerning nanoparticle incorporation as well as practical examples are given. Furthermore, examples on applications and technological aspects of the resulting nanoparticle/polymer nanocomposites are provided.

Preparation of polymer–clay nanocomposites and their properties

Abstract: An overview of the progress in polymer nanocomposites is presented in this paper with an emphasis on the different methods used for preparing polymer-layered silicate (PLS) nanocomposites and the extent to which properties are enhanced. Other related areas that are also discussed include the types of polymers used in PLS nanocomposites preparation, the types of PLS nanocomposites morphologies that are most commonly achieved, the structure and properties of layered silicates, and the most common techniques used for characterizing these nanocomposites. © 2007 Wiley Periodicals, Inc. Adv Polym Techn 25:270–285, 2006; Published online in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/adv.20079

Superparamagnetic Polymer Nanocomposites with Uniform Fe3O4 Nanoparticle Dispersions

Abstract: Magnetic nanoparticles embedded in polymer matrices are good examples of functional nanostructures with excellent potential for applications such as electromagnetic interference shielding, magneto-optical storage, biomedical sensing, flexible electronics, etc. Control over the dispersion of the nanoparticle phase embedded in a polymer matrix is critical and often challenging. To achieve excellent dispersion, competition between polymer–polymer and polymer–particle interactions have to be balanced to avoid clustering of particles in polymer nanocomposites. We report the first deposition of magnetic nanocomposite poly(methyl methacrylate)/polypyrrole bilayers from solution using spin-coating. Fe3O4 nanoparticles have been synthesized using a chemical co-precipitation route. Using a combination of dissolving the polymer and mixing fatty acid surfactant coated Fe3O4 nanoparticles, we have demonstrated the formation of nanocomposites with uniform nanoparticle dispersion. Cross-sectional scanning electron microscopy, transmission electron microscopy, and magnetic measurements confirm the excellent dispersion and superparamagnetic response. Low-frequency impedance measurements on these bilayers are also presented and analyzed.

Theory of Phase Separation in Polymer Nanocomposites

Abstract: The microscopic polymer reference interaction site model theory of polymer nanocomposites composed of flexible chains and spherical nanoparticles has been employed to study second virial coefficients and spinodal demixing over a wide range of interfacial chemistry, chain length, and particle size conditions. For hard fillers, two distinct phase separation behaviors, separated by a miscibility window, are generically predicted. One demixing curve occurs at relatively low monomer−particle attraction strength and corresponds to a very abrupt transition from an entropic depletion attraction-induced phase separated state to an enthalpically stabilized miscible fluid. The homogeneous mixture arises via a steric stabilization mechanism associated with the formation of thin, thermodynamically stable bound polymer layers around fillers. The second demixing transition occurs at relatively high monomer−particle adsorption energy and is inferred to involve the formation of an equilibrium physical network phase with l...

Hybrid particle-field simulations of polymer nanocomposites.

Abstract: We present a theoretical framework and computer simulation methodology for investigating the equilibrium structure and properties of mesostructured polymeric fluids with embedded colloids or nanoparticles. The method is based on a field-theoretic description of the fluid in which particle coordinates and chemical potential field variables are simultaneously updated. The fluid model can contain polymers of arbitrary chemical and architectural complexity, along with particles of all shapes, sizes, and surface treatments. Simulation results are compared with experiments conducted on polystyrene (PS)-functionalized Au nanoparticles in a PS-P2VP diblock copolymer melt.

Comparing the mechanical properties of high performances polymer nanocomposites from biological sources.

Abstract: There are numerous examples where animals or plants synthesize extracellular high-performance skeletal biocomposites consisting of a matrix reinforced by fibrous biopolymers. Cellulose and chitin are classical examples of these reinforcing elements, which occur as whisker-like microfibrils that are biosynthesized and deposited in a continuous fashion. In many cases, this mode of biogenesis leads to crystalline microfibrils that are almost defect-free, with the consequence of axial physical properties approaching those of perfect crystals. Starch is another example of natural semicrystalline polymer that is produced by many plants and occurs as microscopic granules. It acts as a storage polymer in cereals and tubers. These abundant and natural polymers can be used to create high performance nanocomposites presenting outstanding properties. Aqueous suspensions of crystallites can be prepared by acid hydrolysis of the purified substrates. The object of this treatment is to dissolve away regions of low lateral order so that the water-insoluble, highly crystalline residue may be converted into a stable suspension by subsequent vigorous mechanical shearing action. For cellulose and chitin, these monocrystals appear as rod-like nanoparticles which dimensions depend on the biological source of the substrate. In the case of starch they consist of platelet-like nanoparticles. High reinforcing capability was reported resulting from the intrinsic chemical nature of these polymers and from their hierarchical structure. During the last decade, many works have been devoted to mimic biocomposites by blending cellulose whiskers from different sources with polymer matrices.

Controlling the thermomechanical properties of polymer nanocomposites by tailoring the polymer–particle interface

Abstract: We show that the thermomechanical properties of polymer nanocomposites are critically affected by polymer-particle wetting behavior. Silica nanoparticles grafted with dense polystyrene brushes of degree of polymerization 1050 are blended with polystyrene melts to form nanocomposites. It was found that low molecular weight (MW) polystyrene melts with lengths <880 wet these particles. Concurrently, the glass transition temperature (Tg) of the nanocomposite increases. At higher MW, the matrix does not wet the particles and the Tg decreases. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2944–2950, 2006

Low Electrical Percolation Threshold of Silver and Copper Nanowires in Polystyrene Composites

Abstract: Silver and copper nanowires have been synthesized using a scalable method of AC electrodeposition into porous aluminum oxide templates, which produces gram quantities of metal nanowires ca. 25 nm in diameter and up to 5 and 10 μm in length for Ag and Cu, respectively. The nanowires have been used to prepare polystyrene nanocomposites by solution processing. Electrical resistivity measurements performed on polymer nanocomposites containing different volume fractions of metal indicate that low percolation thresholds of nanowires are attained between compositions of 0.25 and 0.75 vol %.

An infiltration method for preparing single‐wall nanotube/epoxy composites with improved thermal conductivity

Abstract: Recent studies of SWNT/polymer nanocomposites identify the large interfacial thermal resistance at nanotube/nanotube junctions as a primary cause for the only modest increases in thermal conductivity relative to the polymer matrix. To reduce this interfacial thermal resistance, we prepared a freestanding nanotube framework by removing the polymer matrix from a 1 wt % SWNT/PMMA composite by nitrogen gasification and then infiltrated it with epoxy resin and cured. The SWNT/epoxy composite made by this infiltration method has a micron-scale, bicontinuous morphology and much improved thermal conductivity (220% relative to epoxy) due to the more effective heat transfer within the nanotube-rich phase. By applying a linear mixing rule to the bicontinuous composite, we conclude that even at high loadings the nanotube framework more effectively transports phonons than well-dispersed SWNT bundles. Contrary to the widely accepted approaches, these findings suggest that better thermal and electrical conductivities can be accomplished via heterogeneous distributions of SWNT in polymer matrices. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1513–1519, 2006

Preparation and characterization of silver-poly(vinylidene fluoride) nanocomposites: formation of piezoelectric polymorph of poly(vinylidene fluoride).

Abstract: In situ Ag nanoparticles are produced on reduction of Ag+ with N,N-dimethylformamide in the presence of poly(vinylidene fluoride) (PVF2). The plasmon band transition is monitored with time in the reaction mixture for three sets of experiments by UV−vis spectroscopy. The plasmon band absorbance increases sigmoidally with log(time). Analysis of the data with the Avrami equation yields an exponent n value between 1.5 and 2.0, indicating two-dimensional nucleation with linear or diffusion controlled growth. The TEM study of the polymer nanocomposites (PNC) indicates both spherical and rodlike morphology for PNC0.5 and PNC2.5 samples, whereas the PNC11 sample has spherical and agglomerated structures (the numerical number associated with PNC indicates percentage (w/w) of Ag in the nanocomposite). The WAXS and FTIR studies indicate the formation of piezoelectric β-polymorphic PVF2 in the nanocomposites. The DSC study indicates some increase of the melting point and enthalpy of fusion of PVF2 in the nanocomposit...

Heat conduction in graphite-nanoplatelet-reinforced polymer nanocomposites

Abstract: Heat transport in polymer nanocomposites reinforced with graphite nanoplatelets (GNPs) is studied using high-precision thermal conductivity measurements. The resistance to heat conduction across interfaces between GNPs and the polymer matrix has a strong effect on energy transport in the nanocomposites. The thermal conductivity is observed to increase when GNPs are pretreated with nitric acid to improve interfacial bonding. The improvement in the thermal conductivity, however, is much smaller than the corresponding improvement in mechanical properties. The thermal interface resistance extracted from the present thermal conductivity data is comparable to that obtained from the previously reported data on carbon nanotube suspensions.

Aggregation of colloidal nanoparticles in polymer matrices

Abstract: Colloidal nanoparticles may possess many functional properties, whose nature may be electronic, chemical, biological, mechanical, etc. It is often advantageous to incorporate them into a matrix material, e.g., a polymer solution or melt, or an elastomer, in order to obtain a ‘nanomaterial’ with additional properties brought in by the filler particles. One of the basic but nonetheless crucial properties is the mechanical strength of such polymer nanocomposites, whose rheological (or mechanical) properties are usually better than those of the pure matrix. The precise origin of this mechanical reinforcement effect, however, remains unclear. In this context, some recent studies of the structure and mechanical properties of a special type of nanocomposites are reviewed here. In silica–latex systems, a latex film with silica inclusions is formed from a colloidal solution of both components. During drying of the solution, the formation of silica domains can be controlled via the physico-chemical properties of the solution. Well-defined silica aggregates embedded in a polymer matrix can be generated, and the mechanical properties of the resulting nanocomposite have been shown to be directly correlated to the average structure. We believe that the fine-tuning of the structure of the filler phase opens new perspectives for systematic studies of the reinforcement effect, e.g., by modifying filler–polymer interfacial properties at fixed structure, or by generating original structures.

Cellulose nanocrystal-filled carboxymethyl cellulose nanocomposites.

Abstract: Polymer nanocomposites are one of the important application areas for nanotechnology. Naturally derived organic nanophase materials are of special interest in the case of polymer nanocomposites. Carboxymethyl cellulose is a polyelectrolyte derived from natural materials. It has been extensively studied as a hydrogel polymer. Methods to modify the mechanical properties of gels and films made from CMC are of interest in our lab and in the commercial marketplace. The effect of nano-sized fillers on the properties of CMC-based composites is of interest in the development of novel or improved applications for hydrogel polymers in general and CMC in particular. This project investigated cellulose nanocrystals (CNXLs) as a filler in CMC and compared the effects to microcrystalline cellulose (MCC). The composite material was composed of CMC, MCC or CNXL, with glycerin as a plasticizer. CNXL and MCC concentrations ranged from 5% to 30%. Glycerin concentrations were kept constant at 10%. CNXLs improved the strength and stiffness of the resulting composite compared to MCC. In addition, a simple heat treatment was found to render the nanocomposite water resistant.

Polymer Nanocomposites: How to Reach Low Flammability?

Abstract: The paper investigates critically the feasibility to make fire proof polymer using nanoparticles. It includes organoclay, polyhedral oligomeric silsesquioxanes (POSS) and carbon nanotube (CNT). It is shown that they can be used to make material exhibiting low heat release rate (HRR) when they undergo heat. We have developed novel approaches to characterize quantitatively the nanodispersion by solid state NMR and by TEM associated with image analysis and we have demonstrated that the dispersion at the nanoscale is essential to achieve the best performance. On the other hand, low flammability of nanocomposites is only achieved in terms of HRR but they fail in terms of UL-94 and limiting oxygen index (LOI). To overcome this problem, we have combined nanoparticles with traditional flame retardants (intumescents) or with plasma treatment. The nanofillers act as synergists and offer an exceptional way for making fire safe polymers.