Showing papers on "Coating published in 2017"

Twinborn TiO2–TiN heterostructures enabling smooth trapping–diffusion–conversion of polysulfides towards ultralong life lithium–sulfur batteries

Abstract: The practical use of lithium–sulfur (Li–S) batteries is largely hindered by their poor cycling stability because of the shuttling of soluble lithium polysulfides (LiPSs) in a slow redox reaction. Physical and chemical confinement by carbon or noncarbon hosts has been used to block LiPS shuttling, but this may only be a complete solution to the problem if it combines with LiPS fast conversion into an insoluble sulfide. Here we report a twinborn TiO2–TiN heterostructure that combines the merits of highly adsorptive TiO2 with conducting TiN and achieves smooth trapping–diffusion–conversion of LiPSs across the interface. TiO2 has high adsorption for LiPSs while TiN promotes their conversion into insoluble Li2S. The fast diffusion of LiPSs from TiO2 to TiN helps achieve both high trapping efficiency and fast conversion. By loading such a heterostructure onto graphene, which acts as a physical barrier, a compact and thin coating is fabricated on the separator, and LiPS shuttling is greatly restrained even with a high sulfur loading. A capacity of 927 mA h g−1 after 300 cycles is obtained under a low current density of 0.3C. Over 2000 cycles, capacity retentions of 73% and 67% at 1C are achieved for sulfur loadings of 3.1 and 4.3 mg cm−2. Such an interlayer is expected to promote the practical use of Li–S batteries because of the simple processing and the resulting outstanding capacity and cyclic performance. Such a heterostructure suggests a new way to produce multifunctional interlayers that improve the performance of energy storage devices.

Calcium Phosphate Bioceramics: A Review of Their History, Structure, Properties, Coating Technologies and Biomedical Applications.

Abstract: Calcium phosphate (CaP) bioceramics are widely used in the field of bone regeneration, both in orthopedics and in dentistry, due to their good biocompatibility, osseointegration and osteoconduction. The aim of this article is to review the history, structure, properties and clinical applications of these materials, whether they are in the form of bone cements, paste, scaffolds, or coatings. Major analytical techniques for characterization of CaPs, in vitro and in vivo tests, and the requirements of the US Food and Drug Administration (FDA) and international standards from CaP coatings on orthopedic and dental endosseous implants, are also summarized, along with the possible effect of sterilization on these materials. CaP coating technologies are summarized, with a focus on electrochemical processes. Theories on the formation of transient precursor phases in biomineralization, the dissolution and reprecipitation as bone of CaPs are discussed. A wide variety of CaPs are presented, from the individual phases to nano-CaP, biphasic and triphasic CaP formulations, composite CaP coatings and cements, functionally graded materials (FGMs), and antibacterial CaPs. We conclude by foreseeing the future of CaPs.

Conformal, Nanoscale ZnO Surface Modification of Garnet-Based Solid-State Electrolyte for Lithium Metal Anodes.

Abstract: Solid-state electrolytes are known for nonflammability, dendrite blocking, and stability over large potential windows. Garnet-based solid-state electrolytes have attracted much attention for their high ionic conductivities and stability with lithium metal anodes. However, high-interface resistance with lithium anodes hinders their application to lithium metal batteries. Here, we demonstrate an ultrathin, conformal ZnO surface coating by atomic layer deposition for improved wettability of garnet solid-state electrolytes to molten lithium that significantly decreases the interface resistance to as low as ∼20 Ω·cm2. The ZnO coating demonstrates a high reactivity with lithium metal, which is systematically characterized. As a proof-of-concept, we successfully infiltrated lithium metal into porous garnet electrolyte, which can potentially serve as a self-supported lithium metal composite anode having both high ionic and electrical conductivity for solid-state lithium metal batteries. The facile surface treatme...

Enhanced Microwave Absorption Performance of Coated Carbon Nanotubes by Optimizing the Fe3O4 Nanocoating Structure

Abstract: It is well accepted that the microwave absorption performance (MAP) of carbon nanotubes (CNTs) can be enhanced via coating magnetic nanoparticles on their surfaces. However, it is still unclear if the magnetic coating structure has a significant influence on the microwave absorption behavior. In this work, nano-Fe3O4 compact-coated CNTs (FCCs) and Fe3O4 loose-coated CNTs (FLCs) are prepared using a simple solvothermal method. The MAP of the Fe3O4-coated CNTs is shown to be adjustable via controlling the Fe3O4 nanocoating structure. The results reveal that the overall MAP of coated CNTs strongly depends on the magnetic coating structure. In addition, the FCCs show a much better MAP than the FLCs. It is shown that the microwave absorption difference between the FLCs and FCCs is due to the disparate complementarities between the dielectric loss and the magnetic loss, which are related to the coverage density of Fe3O4 nanoparticles on the surfaces of CNTs. For FCCs, the mass ratio of CNTs to Fe3+ is then opti...

Dual-action smart coatings with a self-healing superhydrophobic surface and anti-corrosion properties

Abstract: This work introduces a new self-healing superhydrophobic coating based on dual actions by the corrosion inhibitor benzotriazole (BTA) and an epoxy-based shape memory polymer (SMP). Damage to the surface morphology (e.g., crushed areas and scratches) and the corresponding superhydrophobicity are shown to be rapidly healed through a simple heat treatment at 60 °C for 20 min. Electrochemical impedance spectroscopy (EIS) and scanning electrochemical microscopy (SECM) were used to study the anti-corrosion performance of the scratched and the healed superhydrophobic coatings immersed in a 3.5 wt% NaCl solution. The results revealed that the anti-corrosion performance of the scratched coatings was improved upon the incorporation of BTA. After the heat treatment, the scratched superhydrophobic coatings exhibited excellent recovery of their anti-corrosion performance, which is attributed to the closure of the scratch by the shape memory effect and to the improved inhibition efficiency of BTA. Furthermore, we found that the pre-existing corrosion product inside the coating scratch could hinder the scratch closure by the shape memory effect and reduce the coating adhesion in the scratched region. However, the addition of BTA effectively suppressed the formation of corrosion products and enhanced the self-healing and adhesion performance under these conditions. Importantly, we also demonstrated that these coatings can be autonomously healed within 1 h in an outdoor environment using sunlight as the heat source.

Surface Fluorination of Reactive Battery Anode Materials for Enhanced Stability.

Abstract: Significant increases in the energy density of batteries must be achieved by exploring new materials and cell configurations. Lithium metal and lithiated silicon are two promising high-capacity anode materials. Unfortunately, both of these anodes require a reliable passivating layer to survive the serious environmental corrosion during handling and cycling. Here we developed a surface fluorination process to form a homogeneous and dense LiF coating on reactive anode materials, with in situ generated fluorine gas, by using a fluoropolymer, CYTOP, as the precursor. The process is effectively a “reaction in the beaker”, avoiding direct handling of highly toxic fluorine gas. For lithium metal, this LiF coating serves as a chemically stable and mechanically strong interphase, which minimizes the corrosion reaction with carbonate electrolytes and suppresses dendrite formation, enabling dendrite-free and stable cycling over 300 cycles with current densities up to 5 mA/cm2. Lithiated silicon can serve as either a...

Conformal Lithium Fluoride Protection Layer on Three-Dimensional Lithium by Nonhazardous Gaseous Reagent Freon

Abstract: Research on lithium (Li) metal chemistry has been rapidly gaining momentum nowadays not only because of the appealing high theoretical capacity, but also its indispensable role in the next-generation Li–S and Li–air batteries. However, two root problems of Li metal, namely high reactivity and infinite relative volume change during cycling, bring about numerous other challenges that impede its practical applications. In the past, extensive studies have targeted these two root causes by either improving interfacial stability or constructing a stable host. However, efficient surface passivation on three-dimensional (3D) Li is still absent. Here, we develop a conformal LiF coating technique on Li surface with commercial Freon R134a as the reagent. In contrast to solid/liquid reagents, gaseous Freon exhibits not only nontoxicity and well-controlled reactivity, but also much better permeability that enables a uniform LiF coating even on 3D Li. By applying a LiF coating onto 3D layered Li-reduced graphene oxide ...

A Superhydrophobic Smart Coating for Flexible and Wearable Sensing Electronics

Abstract: Superhydrophobic surfaces have shown versatile applications in waterproofing, self-cleaning, drag reduction, selective absorption, etc. The most convenient and universally applicable approach to forming superhydrophobic surfaces is by coating; however, currently, superhydrophobic, smart coatings with flexibility and multiple functions for wearable sensing electronics are not yet reported. Here, a highly flexible multifunctional smart coating is fabricated by spray-coating multiwalled carbon nanotubes dispersed in a thermoplastic elastomer solution, followed by treatment with ethanol. The coatings not only endow various substrate materials with superhydrophobic surfaces, but can also respond to stretching, bending, and torsion-a property useful for flexible sensor applications. The coatings show superior sensitivity (gauge factor of 5.4-80), high resolution (1° of bending), a fast response time (<8 ms), a stable response over 5000 stretching-relaxing cycles, and wide sensing ranges (stretching: over 76%, bending: 0°-140°, torsion: 0-350 rad m-1 ). Moreover, multifunctional coatings with thicknesses of only 1 µm can be directly applied to clothing for full-range and real-time detection of human motions, which also show extreme repellency to water, acid, and alkali, which helps the sensors to work under wet and corrosive conditions.

A low viscosity, low boiling point, clean solvent system for the rapid crystallisation of highly specular perovskite films

Abstract: Perovskite-based photovoltaics have, in recent years, become poised to revolutionise the solar industry. While there have been many approaches taken to the deposition of this material, one-step spin-coating remains the simplest and most widely used method in research laboratories. Although spin-coating is not recognised as the ideal manufacturing methodology, it represents a starting point from which more scalable deposition methods, such as slot-dye coating or ink-jet printing can be developed. Here, we introduce a new, low-boiling point, low viscosity solvent system that enables rapid, room temperature crystallisation of methylammonium lead triiodide perovskite films, without the use of strongly coordinating aprotic solvents. Through the use of this solvent, we produce dense, pinhole free films with uniform coverage, high specularity, and enhanced optoelectronic properties. We fabricate devices and achieve stabilised power conversion efficiencies of over 18% for films which have been annealed at 100 °C, and over 17% for films which have been dried under vacuum and have undergone no thermal processing. This deposition technique allows uniform coating on substrate areas of up to 125 cm2, showing tremendous promise for the fabrication of large area, high efficiency, solution processed devices, and represents a critical step towards industrial upscaling and large area printing of perovskite solar cells.

Ni-Rich LiNi0.8Co0.1Mn0.1O2 Oxide Coated by Dual-Conductive Layers as High Performance Cathode Material for Lithium-Ion Batteries

Abstract: Ni-rich materials are appealing to replace LiCoO2 as cathodes in Li-ion batteries due to their low cost and high capacity. However, there are also some disadvantages for Ni-rich cathode materials such as poor cycling and rate performance, especially under high voltage. Here, we demonstrate the effect of dual-conductive layers composed of Li3PO4 and PPy for layered Ni-rich cathode material. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy show that the coating layers are composed of Li3PO4 and PPy. (NH4)2HPO4 transformed to Li3PO4 after reacting with surface lithium residuals and formed an inhomogeneous coating layer which would remarkably improve the ionic conductivity of the cathode materials and reduce the generation of HF. The PPy layer could form a uniform film which can make up for the Li3PO4 coating defects and enhance the electronic conductivity. The stretchy PPy capsule shell can reduce the generation of internal cracks by resisting the internal pressure as well. Thus, ...

Synergistic Effect of Polypyrrole-Intercalated Graphene for Enhanced Corrosion Protection of Aqueous Coating in 3.5% NaCl Solution.

Abstract: Dispersion of graphene in water and its incorporation into waterborne resin have been rarely researched and hardly achieved owing to its hydrophobicity. Furthermore, it has largely been reported that graphene with impermeability contributed to the improved anticorrosion property. Here, we show that highly concentrated graphene aqueous solution up to 5 mg/mL can be obtained by synthesizing hydrophilic polypyrrole (PPy) nanocolloids as intercalators and ultrasonic vibration. On the basis of π–π interaction between PPy and graphene, stacked graphene sheets are exfoliated to the thickness of three to five layers without increasing defects. The corrosion performance of coatings without and with PPy and graphene is obtained by potential and impedance measurements, Tafel curves, and fitted pore resistance by immersing in a 3.5 wt % NaCl solution. It turns out that composite coating with 0.5 wt % graphene additive exhibits superior anticorrosive ability. The mechanism of intercalated graphene-based coating is int...

Tutorial: Reactive high power impulse magnetron sputtering (R-HiPIMS)

Abstract: High Power Impulse Magnetron Sputtering (HiPIMS) is a coating technology that combines magnetron sputtering with pulsed power concepts. By applying power in pulses of high amplitude and a relatively low duty cycle, large fractions of sputtered atoms and near-target gases are ionized. In contrast to conventional magnetron sputtering, HiPIMS is characterized by self-sputtering or repeated gas recycling for high and low sputter yield materials, respectively, and both for most intermediate materials. The dense plasma in front of the target has the dual function of sustaining the discharge and providing plasma-assistance to film growth, affecting the microstructure of growing films. Many technologically interesting thin films are compound films, which are composed of one or more metals and a reactive gas, most often oxygen or nitrogen. When reactive gas is added, non-trivial consequences arise for the system because the target may become “poisoned,” i.e., a compound layer forms on the target surface affecting the sputtering yield and the yield of secondary electron emission and thereby all other parameters. It is emphasized that the target state depends not only on the reactive gas' partial pressure (balanced via gas flow and pumping) but also on the ion flux to the target, which can be controlled by pulse parameters. This is a critical technological opportunity for reactive HiPIMS (R-HiPIMS). The scope of this tutorial is focused on plasma processes and mechanisms of operation and only briefly touches upon film properties. It introduces R-HiPIMS in a systematic, step-by-step approach by covering sputtering, magnetron sputtering, reactive magnetron sputtering, pulsed reactive magnetron sputtering, HiPIMS, and finally R-HiPIMS. The tutorial is concluded by considering variations of R-HiPIMS known as modulated pulsed power magnetron sputtering and deep-oscillation magnetron sputtering and combinations of R-HiPIMS with superimposed dc magnetron sputtering.

Scalable Production of Graphene-Based Wearable E-Textiles

Abstract: Graphene-based wearable e-textiles are considered to be promising due to their advantages over traditional metal-based technology. However, the manufacturing process is complex and currently not suitable for industrial scale application. Here we report a simple, scalable, and cost-effective method of producing graphene-based wearable e-textiles through the chemical reduction of graphene oxide (GO) to make stable reduced graphene oxide (rGO) dispersion which can then be applied to the textile fabric using a simple pad-dry technique. This application method allows the potential manufacture of conductive graphene e-textiles at commercial production rates of ∼150 m/min. The graphene e-textile materials produced are durable and washable with acceptable softness/hand feel. The rGO coating enhanced the tensile strength of cotton fabric and also the flexibility due to the increase in strain% at maximum load. We demonstrate the potential application of these graphene e-textiles for wearable electronics with activity monitoring sensor. This could potentially lead to a multifunctional single graphene e-textile garment that can act both as sensors and flexible heating elements powered by the energy stored in graphene textile supercapacitors.

A Waterborne Coating System for Preparing Robust, Self-healing, Superamphiphobic Surfaces

Abstract: Existing coating systems for preparing superamphiphobic surfaces are predominantly confined to small-scale uses due to the heavy use of organic solvents. Waterborne coating treatment is highly desirable for the high safety, low cost, and nonenvironmental impact, but it remains difficult to develop due to the problems in forming durable, homogeneous coating from an aqueous dispersion of amphiphobic substances. In this study, the authors have proved that lyophobic nanoparticles, fluorinated alkyl silane (FAS), and fluorocarbon surfactant can form a stable dispersion in water, suitable for preparing durable superamphiphobic surfaces on various solid substrates. A series of substrates including fabrics, sponge, wood, glass, and metal, after being coated with this ternary coating system, shows superamphiphobicity with low contact angle hysteresis. The coating is durable enough against physical abrasion, repeated washing, boiling in water, and strong acid/base attacks. Benefiting from FAS, the coating also has a self-healing ability against both physical and chemical damages. The unexpected stability of the ternary dispersion is a result of the synergistic interaction of the three ingredients. Results from this study may promote the wide development of safe and cost-efficient superamphiphobic techniques for diverse applications.

Ceramic Top Coats of Plasma-Sprayed Thermal Barrier Coatings: Materials, Processes, and Properties

Abstract: The ceramic top coat has a major influence on the performance of the thermal barrier coating systems (TBCs). Yttria-partially-stabilized zirconia (YSZ) is the top coat material frequently used, and the major deposition processes of the YSZ top coat are atmospheric plasma spraying and electron beam physical vapor deposition. Recently, also new thermal spray processes such as suspension plasma spraying or plasma spray-physical vapor deposition have been intensively investigated for TBC top coat deposition. These new processes and particularly the different coating microstructures that can be deposited with them will be reviewed in this article. Furthermore, the properties and the intrinsic–extrinsic degradation mechanisms of the YSZ will be discussed. Following the TBC deposition processes and standard YSZ material, alternative ceramic materials such as perovskites and hexaaluminates will be summarized, while properties of pyrochlores with regard to their crystal structure will be discussed more in detail. The merits of the pyrochlores such as good CMAS resistance as well as their weaknesses, e.g., low fracture toughness, processability issues, will be outlined.

Direct Blow-Spinning of Nanofibers on a Window Screen for Highly Efficient PM2.5 Removal

Abstract: Particulate matter (PM) pollution has caused many serious public health issues. Whereas indoor air protection usually relies on expensive and energy-consuming filtering devices, direct PM filtration by window screens has attracted increasing attention. Recently, electrospun polymer nanofiber networks have been developed as transparent filters for highly efficient PM2.5 removal; however, it remains challenging to uniformly coat the nanofibers on window screens on a large scale and with low cost. Here, we report a blow-spinning technique that is fast, efficient, and free of high voltages for the large-scale direct coating of nanofibers onto window screens for indoor PM pollution protection. We have achieved a transparent air filter of 80% optical transparency with >99% standard removal efficiency level for PM2.5. A test on a real window (1 m × 2 m) in Beijing has proven that the nanofiber transparent air filter acquires excellent PM2.5 removal efficiency of 90.6% over 12 h under extremely hazy air condition...