Showing papers on "Alloy published in 2013"

Alloy Design Strategies and Future Trends in High-Entropy Alloys

Abstract: High-entropy alloys (HEAs) are newly emerging advanced materials. In contrast to conventional alloys, HEAs contain multiple principal elements, often five or more in equimolar or near-equimolar ratios. The basic principle behind HEAs is that solid-solution phases are relatively stabilized by their significantly high entropy of mixing compared to intermetallic compounds, especially at high temperatures. This makes them feasibly synthesized, processed, analyzed, and manipulated, and as well provides many opportunities for us. There are huge numbers of possible compositions and combinations of properties in the HEA field. Wise alloy design strategies for suitable compositions and processes to fit the requirements for either academic studies or industrial applications thus become especially important. In this article, four core effects were emphasized, several misconceptions on HEAs were clarified, and several routes for future HEA research and development were suggested.

Design, Processing, Microstructure, Properties, and Applications of Advanced Intermetallic TiAl Alloys†

Abstract: After almost three decades of intensive fundamental research and development activities, intermetallic titanium aluminides based on the ordered γ-TiAl phase have found applications in automotive and aircraft engine industry. The advantages of this class of innovative high-temperature materials are their low density and their good strength and creep properties up to 750 °C as well as their good oxidation and burn resistance. Advanced TiAl alloys are complex multi-phase alloys which can be processed by ingot or powder metallurgy as well as precision casting methods. Each process leads to specific microstructures which can be altered and optimized by thermo-mechanical processing and/or subsequent heat treatments. The background of these heat treatments is at least twofold, i.e., concurrent increase of ductility at room temperature and creep strength at elevated temperature. This review gives a general survey of engineering γ-TiAl based alloys, but concentrates on β-solidifying γ-TiAl based alloys which show excellent hot-workability and balanced mechanical properties when subjected to adapted heat treatments. The content of this paper comprises alloy design strategies, progress in processing, evolution of microstructure, mechanical properties as well as application-oriented aspects, but also shows how sophisticated ex situ and in situ methods can be employed to establish phase diagrams and to investigate the evolution of the micro- and nanostructure during hot-working and subsequent heat treatments.

Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

Abstract: Wire and arc additive manufacturing (WAAM) is a novel manufacturing technique in which large metal components can be fabricated layer by layer. In this study, the macrostructure, microstructure, and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated. The macrostructure of the arc-deposited Ti-6Al-4V was characterized by epitaxial growth of large columnar prior-β grains up through the deposited layers, while the microstructure consisted of fine Widmanstatten α in the upper deposited layers and a banded coarsened Widmanstatten lamella α in the lower layers. This structure developed due to the repeated rapid heating and cooling thermal cycling that occurs during the WAAM process. The average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti-6Al-4V bar (MIL-T 9047); however, the ductility was similar and, importantly, the mean fatigue life was significantly higher. A small number of WAAM specimens exhibited early fatigue failure, which can be attributed to the rare occurrence of gas pores formed during deposition.

Influence of B4C on the tribological and mechanical properties of Al 7075–B4C composites

Abstract: In the present investigation, the influence of B 4 C on the mechanical and Tribological behavior of Al 7075 composites is identified. Al 7075 particle reinforced composites were produced through casting, K 2 TiF 6 added as the flux, to overcome the wetting problem between B 4 C and liquid aluminium metal. The aluminium B 4 C composites thus produced were subsequently subjected to T6 heat treatment. The samples of Al 7075 composites were tested for hardness, tensile, compression, flexural strengths and wear behavior. The test results showed increasing hardness of composites compared with the base alloy because of the presence of the increased ceramic phase. The wear resistance of the composites increased with increasing content of B 4 C particles, and the wear rate was significantly less for the composite material compared to the matrix alloy. A mechanically mixed layer containing oxygen and iron was observed on the surface, and this acted as an effective insulation layer preventing metal to metal contact. The coefficient of friction decreased with increased B 4 C content and reached its minimum at 10 vol% B 4 C.

Microstructures and mechanical properties of Co-29Cr-6Mo alloy fabricated by selective laser melting process for dental applications.

Abstract: The selective laser melting (SLM) process was applied to a Co-29Cr-6Mo alloy, and its microstructure, mechanical properties, and metal elution were investigated to determine whether the fabrication process is suitable for dental applications. The microstructure was evaluated using scanning electron microscopy with energy-dispersed X-ray spectroscopy (SEM-EDS), X-ray diffractometry (XRD), and electron back-scattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test. Dense builds were obtained when the input energy of the laser scan was higher than 400 J mm⁻³, whereas porous builds were formed when the input energy was lower than 150 J mm⁻³. The microstructure obtained was unique with fine cellular dendrites in the elongated grains parallel to the building direction. The γ phase was dominant in the build and its preferential orientation was confirmed along the building direction, which was clearly observed for the builds fabricated at lower input energy. Although the mechanical anisotropy was confirmed in the SLM builds due to the unique microstructure, the yield strength, UTS, and elongation were higher than those of the as-cast alloy and satisfied the type 5 criteria in ISO22764. Metal elution from the SLM build was smaller than that of the as-cast alloy, and thus, the SLM process for the Co-29Cr-6Mo alloy is a promising candidate for fabricating dental devices.

From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering.

Abstract: In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS) is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

Aluminum Alloying Effects on Lattice Types, Microstructures, and Mechanical Behavior of High-Entropy Alloys Systems

Abstract: The crystal lattice type is one of the dominant factors for controlling the mechanical behavior of high-entropy alloys (HEAs). For example, the yield strength at room temperature varies from 300 MPa for the face-centered-cubic (fcc) structured alloys, such as the CoCrCuFeNiTix system, to about 3,000 MPa for the body-centered-cubic (bcc) structured alloys, such as the AlCoCrFeNiTix system. The values of Vickers hardness range from 100 to 900, depending on lattice types and microstructures. As in conventional alloys with one or two principal elements, the addition of minor alloying elements to HEAs can further alter their mechanical properties, such as strength, plasticity, hardness, etc. Excessive alloying may even result in the change of lattice types of HEAs. In this report, we first review alloying effects on lattice types and properties of HEAs in five Al-containing HEA systems: AlxCoCrCuFeNi, AlxCoCrFeNi, AlxCrFe1.5MnNi0.5, AlxCoCrFeNiTi, and AlxCrCuFeNi2. It is found that Al acts as a strong bcc stabilizer, and its addition enhances the strength of the alloy at the cost of reduced ductility. The origins of such effects are then qualitatively discussed from the viewpoints of lattice-strain energies and electronic bonds. Quantification of the interaction between Al and 3d transition metals in fcc, bcc, and intermetallic compounds is illustrated in the thermodynamic modeling using the CALculation of PHAse Diagram method.

Advances of Ag, Cu, and Ag–Cu alloy nanoparticles synthesized via chemical reduction route

Abstract: Silver (Ag) and copper (Cu) nanoparticles have shown great potential in variety applications due to their excellent electrical and thermal properties resulting high demand in the market. Decreasing in size to nanometer scale has shown distinct improvement in these inherent properties due to larger surface-to-volume ratio. Ag and Cu nanoparticles are also shown higher surface reactivity, and therefore being used to improve interfacial and catalytic process. Their melting points have also dramatically decreased compared with bulk and thus can be processed at relatively low temperature. Besides, regularly alloying Ag into Cu to create Ag–Cu alloy nanoparticles could be used to improve fast oxidizing property of Cu nanoparticles. There are varieties methods have been reported on the synthesis of Ag, Cu, and Ag–Cu alloy nanoparticles. This review aims to cover chemical reduction means for synthesis of those nanoparticles. Advances of this technique utilizing different reagents namely metal salt precursors, reducing agents, and stabilizers, as well as their effects on respective nanoparticles have been systematically reviewed. Other parameters such as pH and temperature that have been considered as an important factor influencing the quality of those nanoparticles have also been reviewed thoroughly.

Controlling Metallurgical Phase Separation Reactions of the Ge0.87Pb0.13Te Alloy for High Thermoelectric Performance

Abstract: We demonstrate the potential of metallurgical controlling of the phase separation reaction, by means of spark plasma sintering consolidation and subsequently controlled heat treatments sequence, for enhancement the thermoelectric properties of the p-type Ge0.87Pb0.13Te composition. Very high ZTs of up to ∼2, attributed to the nucleation of sub-micron phase separation domains and to comparable sized twinning and dislocation networks features, were observed. Based on the experimentally measured transport properties, combined with the previously reported phase separated n-type (Pb0.95Sn0.05Te)0.92(PbS)0.08 composition, a maximal efficiency value of ∼11.5% was theoretically calculated. These ZT and efficiency values are among the highest reported for single composition non-segmented bulk material legs.

Grain Refinement of Magnesium Alloys: A Review of Recent Research, Theoretical Developments, and Their Application

Abstract: This paper builds on the “Grain Refinement of Mg Alloys” published in 2005 and reviews the grain refinement research on Mg alloys that has been undertaken since then with an emphasis on the theoretical and analytical methods that have been developed. Consideration of recent research results and current theoretical knowledge has highlighted two important factors that affect an alloy’s as-cast grain size. The first factor applies to commercial Mg-Al alloys where it is concluded that impurity and minor elements such as Fe and Mn have a substantially negative impact on grain size because, in combination with Al, intermetallic phases can be formed that tend to poison the more potent native or deliberately added nucleant particles present in the melt. This factor appears to explain the contradictory experimental outcomes reported in the literature and suggests that the search for a more potent and reliable grain refining technology may need to take a different approach. The second factor applies to all alloys and is related to the role of constitutional supercooling which, on the one hand, promotes grain nucleation and, on the other hand, forms a nucleation-free zone preventing further nucleation within this zone, consequently limiting the grain refinement achievable, particularly in low solute-containing alloys. Strategies to reduce the negative impact of these two factors are discussed. Further, the Interdependence model has been shown to apply to a broad range of casting methods from slow cooling gravity die casting to fast cooling high pressure die casting and dynamic methods such as ultrasonic treatment.

Superhydrophobic Surfaces on Light Alloy Substrates Fabricated by a Versatile Process and Their Corrosion Protection

Abstract: After hydrothermally treated in H2O (for Mg alloy and Al alloy) or H2O2 (for Ti alloy), microstructured oxide or hydroxide layers were formed on light alloy substrates, which further served as the ...