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Metal Additive Manufacturing: A Review

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TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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In Situ Process Monitoring for Additive Manufacturing Through Acoustic Techniques

TL;DR: In this article, the progress of using acoustic techniques for additive manufacturing process and part quality monitoring has been reviewed, and critical discussion has been made for the potential application of acoustic techniques toward quality inspection and monitoring in AM technology.
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Selective laser melting processing of 316L stainless steel: effect of microstructural differences along building direction on corrosion behavior

TL;DR: In this paper, the influence of microstructural differences of SLM-processed 316L stainless steel along the building direction on corrosion behavior was investigated, and the results showed that the corrosion resistance improved with the increase of distance from bottom plane along building direction.
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Investigation of cavitation erosion resistance of AlSi10Mg alloy for additive manufacturing

TL;DR: In this article, the cavitation erosion resistance of additive manufactured AlSi10Mg alloy was investigated in different conditions in order to analyse the effect of T6 heat treatment and hot isostatic pressing, while cast samples were studied in as-cast and heat-treated conditions.
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Fabrication of steel-Inconel functionally graded materials by laser melting deposition integrating with laser synchronous preheating

TL;DR: In this paper, the authors examined a functionally graded material, fabricated by fiber laser melting deposition and laser synchronous preheating that incrementally grades from 316L to Inconel625.
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Surface roughness parameter and modeling for fatigue behavior of additive manufactured parts: A non-destructive data-driven approach

TL;DR: In this paper, the surface roughness of Ti-6Al-4V specimens fabricated by a laser beam powder bed fusion system is characterized, using a non-destructive data-driven approach, and correlated with their fatigue performance.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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