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Metal Additive Manufacturing: A Review

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TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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Journal ArticleDOI

The Potential of Additive Manufacturing in the Smart Factory Industrial 4.0: A Review

TL;DR: In this paper, the authors present the latest achievements and industrial applications of additive manufacturing and investigate the sustainability dimensions of the additive manufacturing process and the added values in economic, social, and environment sections.
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Microstructure and deformation behavior of Ti-6Al-4V alloy by high-power laser solid forming

TL;DR: In this article, the microstructure and tensile deformation behavior of a high-power laser solid forming (LSF) additive manufacturing Ti-6Al-4V alloy was investigated using in situ tensile test scanning electron microscopy.
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Selective laser melting of TiC reinforced 316L stainless steel matrix nanocomposites: Influence of starting TiC particle size and volume content

TL;DR: In this article, the influence of the starting particle size and volume content on the constitutional phases, microstructural features, and mechanical properties of the SLM-processed nanocomposite parts was investigated.
Journal ArticleDOI

Additive Technology: Update on Current Materials and Applications in Dentistry

TL;DR: Overall additive manufacturing produces little material waste and is energy efficient when compared to subtractive manufacturing, due to passivity and the additive layering nature of the build process.
Journal ArticleDOI

A comparison of traditional manufacturing vs additive manufacturing, the best method for the job

TL;DR: The paper comparison focuses on the similarities, differences, advantages and disadvantages found in AM vs SM studying the economic and quality management status of the industry today.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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