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Metal Additive Manufacturing: A Review

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TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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Optimization and reliability analysis to improve surface quality and mechanical characteristics of heat-treated fused filament fabricated parts

TL;DR: In this article, a novel heat treatment approach has been utilized to improve the overall performance of printed parts by changing the levels of temperature (105, 115, and 125°C) and time duration (20, 25, and 30 min).
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An investigation on mechanical and microstructural properties of 316LSi parts fabricated by a robotized laser/wire direct metal deposition system

TL;DR: In this paper, a robotized laser/wire direct metal deposition system was utilized to fabricate 316LSi coupons and the mechanical and micro-structural properties were then characterized using two types of coupons, thin-walled and block, of short and long inter-layer time intervals were considered.
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Laser Polishing of Additive Manufactured 316L Stainless Steel Synthesized by Selective Laser Melting

TL;DR: This study focuses on the laser surface polishing of AM parts using CO2 laser beam irradiation in continuous wave (CW) working mode and the characterization of the measured roughness and the modified layer microstructure was carried out using 3D optical and scanning electron microscopy.
Journal ArticleDOI

Multiscale characterization of microstructures and mechanical properties of Inconel 718 fabricated by selective laser melting

TL;DR: In this paper, a multiscale investigation of the microstructures and mechanical properties of Inconel 718 fabricated by selective laser melting (SLM) was performed on the as-SLM and heat-treated (HT) samples at various build locations.
Journal ArticleDOI

Role of heat treatment and build orientation in the microstructure sensitive deformation characteristics of IN718 produced via SLM additive manufacturing

TL;DR: In this paper, the role of heat treatment and build orientation of selective laser melting IN718 is investigated through detailed characterization, and the microstructure of this material is probed through a combination of electron microscopy to identify precipitate structure, electron backscatter diffraction to quantify the grain-level features, and synchrotron-based X-ray microcomputed tomography to detect porosity.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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