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Metal Additive Manufacturing: A Review

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TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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Journal ArticleDOI

Linking microstructure and processing defects to mechanical properties of selectively laser melted AlSi10Mg alloy

TL;DR: In this paper, the authors analyzed the relationship between the monotonic and cyclic behavior of cylindrical AlSi10Mg (CL31 AL) samples fabricated by Selective Laser Melting (SLM) to the build direction, the presence of manufacturing defects (pores, voids, oxides, etc.) and the beneficial effect of post-processing (T6 and hot isostatic pressing (HIP) treatments).
Journal ArticleDOI

Anisotropic microstructure and superelasticity of additive manufactured NiTi alloy bulk builds using laser directed energy deposition

TL;DR: In this paper, the microstructure and superelasticity of additive manufactured NiTi shape memory alloys (SMAs) were investigated using laser-based directed energy deposition (LDED) technique.
Journal ArticleDOI

Selective laser melting of aluminum alloys

TL;DR: Recently, a number of recent studies have demonstrated successful aluminum processing, and have explored its potential for use in advanced AM componentry as mentioned in this paper, with promising results opening up a range of possible applications across scientific and industrial sectors.
Journal ArticleDOI

Radiation damage and irradiation-assisted stress corrosion cracking of additively manufactured 316L stainless steels

TL;DR: In this article, the irradiation-induced microstructure and IASCC behavior of additively manufactured (AM) 316L stainless steels produced by laser powder bed fusion were evaluated for the first time.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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