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Metal Additive Manufacturing: A Review

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TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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Biomedical materials and techniques to improve the tribological, mechanical and biomedical properties of orthopedic implants – A review article

TL;DR: In this article, the potential of available metallic alloys and bioactive materials in biomedical implants including different techniques used in depositing bioactive material on metallic implants, such as thermal spraying, electron magnetron sputtering, laser cladding, etc.
Journal ArticleDOI

Sustainability of additive manufacturing: An overview on its energy demand and environmental impact

TL;DR: In this article, the authors provide an overview of the sustainability of additive manufacturing (SAM), with a focus on energy and environmental impacts, and discuss the opportunities to reduce energy and material consumption through design, material preparation, manufacturing, usage, and end-of-life treatment.
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Additive manufacturing tooling for the automotive industry

TL;DR: In this article, the authors applied additive manufacturing for tooling up a stamping process on the automotive industry for the production of body panels, which enabled the manufacturing of stamping inserts using similar high performance alloy steel as in conventional tooling, without losing tool mechanical properties.
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The Effectiveness of Hot Isostatic Pressing for Closing Porosity in Titanium Parts Manufactured by Selective Electron Beam Melting

TL;DR: In this paper, a comparison of repeated XCT scans before and after HIPing, on worst-case samples with different geometries, confirmed that all internal porosity was shrunk to below the resolution limit of the equipment used.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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