scispace - formally typeset
Open AccessJournal ArticleDOI

Metal Additive Manufacturing: A Review

TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

read more

Content maybe subject to copyright    Report

Citations
More filters
Journal ArticleDOI

Material Reuse in Laser Powder Bed Fusion: Side Effects of the Laser—Metal Powder Interaction

TL;DR: In this paper, the authors focused on the clarification of the interaction between laser and metal powder, with a strong focus on its side effects, since the laser-powder interaction involves complex physics phenomena and generates by-products which might affect the integrity of the feedstock and the final build part.
Journal ArticleDOI

Layer-interface properties in 3D printed concrete: Dual hierarchical structure and micromechanical characterization

TL;DR: In this paper, an empirical model was proposed to combine dual hierarchical structure with bonding strength of layer interface in 3D printed concrete, where deformation ability of rough layer surface contributes to the macro-interface and hydrates structure dominates the micro-interface.
Journal ArticleDOI

The influence of post-production heat treatment on the multi-directional properties of nickel-aluminum bronze alloy fabricated using wire-arc additive manufacturing process

TL;DR: In this article, a nickel-aluminum bronze alloy component is built using wire-arc additive manufacturing process and optical and scanning electron microscopy morphologies, X-ray diffraction and mechanical tests in longitudinal, transverse and normal directions.
Journal ArticleDOI

Wire arc additive manufacturing of high-strength low alloy steels: study of process parameters and their influence on the bead geometry and mechanical characteristics

TL;DR: In this paper, the influence of process parameters, specifically wire feed speed (WFS), travel speed (TS), and their ratio on bead geometry, microstructure, and mechanical properties, are studied.
Journal ArticleDOI

Heat source management in wire-arc additive manufacturing process for Al-Mg and Al-Si alloys

TL;DR: In this paper, the authors have studied Al-5Mg, Al-3Si alloys as demonstrators, from both experimental and modelling perspectives, to benchmark different deposition parameters and provided guidelines for optimising the process conditions.
References
More filters
Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
Journal ArticleDOI

Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
Related Papers (5)