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Open AccessJournal ArticleDOI

Metal Additive Manufacturing: A Review

TLDR
The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Abstract
This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

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Journal ArticleDOI

Plastic anisotropy of additively manufactured maraging steel: Influence of the build orientation and heat treatments

TL;DR: In this article, the combined effect of three primary additive manufacturing (AM) build orientations (0°, 45°, and 90°) and an extensive array of heat treatment plans on the plastic anisotropy of maraging steel 300 (MS1) fabricated on the EOSINT M280 Direct Metal Laser Sintering (DMLS) system was investigated.
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A comprehensive review of extrusion-based additive manufacturing processes for rapid production of metallic and ceramic parts

TL;DR: The extrusion-based additive manufacturing (EAM) technique is recently being employed for rapid production of metals and ceramics components as mentioned in this paper, which involves extruding the metal or ceramic material in solid powder form mixed with a binder (i.e., an expendable viscous fluid), which is removed from the part after 3D printing.
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Evaluation of the mechanical and wear properties of titanium produced by three different additive manufacturing methods for biomedical application

TL;DR: In this paper, microstructural features were related to the different linear energy densities and cooling rates induced by different additive manufacturing (AM) methods, namely selective laser melting (SLM), laser engineered net shaping (LENS), and wire arc additive manufacturing(WAAM).
Journal ArticleDOI

Microstructure and mechanical properties of 316L austenitic stainless steel processed by different SLM devices

TL;DR: In this paper, the influence of different types of selective laser melting (SLM) devices on the microstructure and the associated material properties of austenitic 316L stainless steel was examined by means of scanning electron microscopy.
Journal ArticleDOI

Achieving low surface roughness AlSi10Mg_200C parts using direct metal laser sintering

TL;DR: In this paper, the process parameters such as laser power, scan speed, and hatch spacing were altered such that better surface roughness could be achieved for AlSi10Mg_200C using a Direct Metal Laser Sintering (DMLS) system.
References
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Journal ArticleDOI

As-Fabricated and Heat-Treated Microstructures of the Ti-6Al-4V Alloy Processed by Selective Laser Melting

TL;DR: In this paper, the authors presented the various types of microstructure of the Ti-6Al-4V alloy after post-fabrication heat treatments below or above the β transus.
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Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

TL;DR: In this paper, the macrostructure, microstructure and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated, and the average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti- 6Al 4V bar (MIL-T 9047), however, the ductility was similar and the mean fatigue life was significantly higher.
Journal ArticleDOI

Cost estimation for rapid manufacturing - laser sintering production for low to medium volumes:

TL;DR: In this article, a cost model for laser sintering is proposed, which leads to graph profiles that are typical for layer-by-layer manufacturing processes, and the evolution of cost models and the indirect cost significance in modern costing representation is shown.
Journal ArticleDOI

Environmental aspects of laser-based and conventional tool and die manufacturing

TL;DR: In this paper, the authors investigated three case studies to reveal the extent to which DMD-based manufacturing of molds and dies can currently achieve reduced environmental emissions and energy consumption relative to conventional manufacturing pathways.
Journal ArticleDOI

The laser additive manufacture of Ti-6Al-4V

TL;DR: In this paper, the relationship between LAM processing parameters and microstructure in as-deposited Ti-6Al-4V was investigated, and the results presented in this paper provide a first look at the relationships between the two parameters.
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