Bethlehem Steel

About: Bethlehem Steel is a based out in . It is known for research contribution in the topics: Coating & Corrosion. The organization has 1529 authors who have published 1559 publications receiving 19098 citations. The organization is also known as: Bethlehem Steel Corporation.

Coke quenching practice for one-spot cars

Abstract: A process for quenching hot coke discharged from an oven of a battery of coke ovens into a one-spot car. The process utilizes a unique arrangement of two sets of narrow angle spray nozzles to quench the coke. In addition to quenching the coke, one set of spray nozzles initially knocks down the peak portion of the coke pile and distributes the coke so that the exposed surface of the coke is substantially level. The quench liquid discharged through the narrow angle spray nozzles contacts about 50% to about 70% of the substantially level, exposed surface of the hot coke. Sufficient openings are provided adjacent the bottom of the one-spot car to drain the quench liquid to prevent the buildup of quench liquid in the quench car.

Process for chemical stabilization of heavy metal bearing dusts and sludges, such as eaf dust.

Abstract: This invention is directed to a process for the chemical stabilization of heavy metal bearing dusts and sludges. A preferred use for such process is the treatment of dust from an electric arc furnace (EAF). In the production of steel by the electric arc furnace process, a by-product thereof is the generation of EAF dust. Such dust, by virtue of the presence of such elements as cadmium, hexavalent chromium and lead, is classified as hazardous waste by U.S. Environmental Protection Agency (EPA). The present invention is directed to a process for the chemical stabilization of the inorganic EAF dust to render the hazardous constituents thereof virtually immobile. Such process is based on the pozzolanic reaction of materials containing anhydrous alumino-silicates which, in the presence of lime, water and chemicals, adsorb and/or physically entrap the heavy metals present in EAF dust into a calcium-alumino-silicate matrix.

Intergranular zinc embrittlement and its inhibition by phosphorus in 55 pct Al-Zn-coated sheet steel

Abstract: Room-temperature tensile and bend tests and Auger electron spectroscopy (AES) were used to study embrittlement in sheet steels coated with a 55 pct Al-Zn alloy and then heated in the range 316 to 538 °C for up to 5000 hours. The results of these studies show that embrittlement is caused by diffusion of Zn from the coating into the ferrite grain boundaries of the steel substrate, reducing intergranular cohesion. The activation energy for grain boundary diffusion of Zn in iron is estimated at 89 kJ/mole. When present in the steel in concentrations of at least 0.04 pct by weight, P is shown to prevent embrittlement by preemptively segregating to the ferrite grain boundaries where it blocks intergranular diffusion of Zn.

Chemistry, microstructure, and reduction characteristics of dolomite-fluxed magnetite pellets

Abstract: The addition of dolomite to iron ore pellets improves high temperature reduction properties, primarily by increasing their softening point and reducibility. This study was made to ascertain the compositional ranges within which dolomite fluxed magnetite pellets show such an improvement over good acid pellets. A variety of compositions with MgO levels from 1 to 2 wt pct and CaO/SiO2 ratios of 0.6 to 1.8 were prepared using Hibbing magnetic concentrate. These compositions were balled and then pot-grate fired to various temperatures. Petrographic examination and electron microprobe analyses were used to characterize the phase assemblages. Reduction characteristics were also evaluated. As evidenced by the following petrographically observed relationships, the CaO/SiO2 ratio (c/S) was found to be the controlling factor for pellet microstructure: a) The low c/S ( 1.3) pellets were mostly calcium ferrite-bonded. Intermediate c/S compositions contain more magnesioferrite than do either low or high basicity compositions. Pellets must be fired to a high enough temperature to generate sufficient liquid for ion transport but not so high as to cause pellets to stick together. Well-fired pellets with a c/S of 1.3 or less performed adequately in low temperature degradation tests. Pellets with a c/S of 0.8 or greater displayed satisfactory swelling behavior. Therefore, we determined that pellets within a c/S range of 0.8 to 1.3 are technically acceptable. Pellets containing 1.5 wt pct MgO had the best reduction characteristics, but all fluxed compositions reduced faster and more completely than did acid pellets. Increasing MgO content up to 2.0 pct increased the softening temperature by 165‡C over acid pellets. On the basis of pellet test results and taking into consideration the auxiliary influence of economic and operating considerations, we determined the optimum composition of dolomite fluxed Hibbing pellets to be 1.5 pct MgO and a C/S of 0.8.